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Wood-mizer Incline Log Deck, Руководство по безопасности, эксплуатации и техническому обслуживанию, Страница: 28 / 35

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Incline Log Deck

Drive Assembly

6

6-4

doc112315

Incline Log Deck

6.4

Drive Assembly 

REF.

DESCRIPTION 

(

  Indicates Parts Available In Assemblies Only)

PART #

QTY.

GEAR ASSEMBLY, TVS INCLINE LOG DECK

098424

1

1

BRACKET WELDMENT, TVS SPROCKET MOUNTING

098422-1

1

2

SPROCKET, 12B Z45 OXIDIZED

089894-1

1

3

SPROCKET, 12B Z19

098013-1

1

4

BEARING, UCFL 210 CX W/HOUSING

098824

2

5

SHAFT, INTERMEDIATE SPROCKET ZINC-PLATED

098419-1

1

6

PLATE, FL 210 BEARING SPACER

099106-1

1

7

KEY, A16X10X90 PARALLEL

099131

2

8

SPACER, TVS SPROCKET

098011-1

1

9

BOLT, M16 THIN

099647

2

10

BOLT, M16x50-8.8 HEX HEAD FULL THREAD ZINC

F81006-7

2

11

WASHER, 17 FLAT ZINC

F81058-1

8

12

NUT, M16-8 HEX NYLON LOCK ZINC

F81036-2

4

13

SHAFT, TVS INCLINE LOG DECK MAIN

098010

1

14

SPROCKET, 12B Z19

098013-1

1

15

SCREW, M8X8-33H HEX SOCKET SET FLAT POINT ZINC

F81014-1

4

16

KEY, A16X10X70 PARALLEL

098029

2

17

CHAIN, 12B-2-41 (0.8 RM)

099250

1

18

LINK, 12B-1PZ CHAIN

099249

1

1

2

3

4

5

4

6

7

8

9

10

11

12

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

25

26

27

28

29

28

7

30

31

32

33

34

35

TVS_045

Содержание Incline Log Deck

Страница 1: ...afety Operation and Maintenance Manual SLPILD rev A8 03 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up and or maintaining this equipment May 2008 Form 1012 ...

Страница 2: ...Lubrication 3 1 3 2 Sawdust Removal 3 2 3 3 Transfer Chain Tension 3 2 3 4 Drive Chain Tension 3 3 SECTION 4 SPECIFICATIONS 4 1 4 1 Log Deck Dimensions 4 1 4 2 Motor Specifications 4 3 SECTION 6 INCLINE LOG DECK 5 1 6 1 Infeed Assembly 5 1 6 2 Additional Grid Option For TVS Incline Log Deck 5 2 6 3 Limit Switch Assembly 5 3 6 4 Drive Assembly 5 4 6 5 Chain Guards 5 6 6 6 LD4 Leg Foot Plate 5 7 6 7...

Страница 3: ...Kolo Poland at 48 63 2626000 Wood Mizer will accept the folowing methods of payment Visa Mastercard or Select Purchase COD Prepayment Net 15 with approved credit Be aware that shipping and handling charges may apply Handling charges are based on size and quantity of order In most cases items will ship on the day they are ordered Second Day and Next Day shipping are available at additional cost ...

Страница 4: ...ent of your equipment He also can schedule you for a service call Office Hours All times are Eastern Standard Time IMPORTANT Read the entire Operator s Manual before operating the conveyor Take notice of all safety warnings throughout this manual and those posted on the equipment Keep this manual with this equipment at all times regardless of ownership Wood Mizer is a registered trademark of Wood ...

Страница 5: ...not avoided will result in death or serious injury WARNING suggests a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION refers to potentially hazardous situations which if not avoided may result in minor or moderate injury to persons or equipment IMPORTANT indicates vital information NOTE gives helpful information Warning stripes are placed on are...

Страница 6: ...s manual and those posted on the equipment Keep this manual with this equipment at all times regardless of ownership Also read any additional manufacturer s manuals and observe any applicable safety instructions including dangers warnings and cautions Only persons who have read and understood the entire operator s manual should operate this equipment The equipment is not intended for use by or aro...

Страница 7: ...eye ear respiration and foot protection as well as safety clothing when operating or servicing the equipment Keep the Equipment and Area Around Clean DANGER Maintain a clean and clear path for all necessary movement around the equipment and lumber stacking areas Failure to do so may result in serious injury Dispose Of Sawing By Products Properly IMPORTANT Always properly dispose of all sawing by p...

Страница 8: ...ting the equipment Failure to do so may result in serious injury DANGER Be sure that all persons are away from the equipment before starting it Failure to do so may result in serious injury Keep Hands Away DANGER Always keep hands away from moving chain Failure to do so may result in serious injury DANGER Always be aware of and take proper protective measures against rotating shafts pulleys fans e...

Страница 9: ...efore servicing Keep all electrical component covers closed and securely fastened during equipment operation WARNING Consider all electrical circuits energized and dangerous WARNING Disconnect and lock out power supply before servicing Failure to do so may result in serious injury WARNING Never assume or take the word of another person that the power is off check it out and lock it out WARNING Do ...

Страница 10: ...tomer Service Representative to order more decals IMPORTANT If replacing a component which has a safety decal affixed to it make sure the new component also has the safety decal affixed Safety Labels Description See Table 1 1 Pictographic safety labels are shown in the table below TABLE 1 1 Decal View Decal No Description 096317 Read thoroughly the operator s manual before operating the equipment ...

Страница 11: ... 099221 Keep all persons a safe distance away from work area when operating the unit 096314 Keep all persons a safe distance away from work area when operating the unit 096316 Do not open or close the electric box when the switch is not in the 0 position TABLE 1 1 099221 ...

Страница 12: ...ty Labels Description 1 1 8 MHdoc112315 Safety 096319 Disconnect power supply before opening the box 098177 Disconnect power supply before servicing 099540 CAUTION Gear danger keep a safe distance away TABLE 1 1 098177 099540 ...

Страница 13: ...on Safety MHdoc112315 1 9 1 S12004G Always wear safety goggles when operating the equipment S12005G Always wear protective ear muffs when operating the equipment P85070 CE safety certification 099780 Caution Slabs falling off the deck TABLE 1 1 ...

Страница 14: ... components of the Incline Log Deck are shown below 2 2 Setup IMPORTANT Before starting to use the Incline Log Deck you have to meet the following conditions Set up the deck on firm and level ground Fasten the unit to the ground The log deck can be operated in temperature range from 20o C to 40o C only The operator s position is shown in the figure below The log deck is operated by the operator of...

Страница 15: ... If it is incorrect invert the phases in the phase inverter located in the power socket in the electric box IMPORTANT When starting the equipment for the first time let it run for the first 1 2 hours without load The Incline Log Deck can be lifted with a forklift only The forklift should be rated for at least 800 kg The log deck is equipped with forklift pockets Insert the forks into 3 Phase Volts...

Страница 16: ... the key switch located on the TVS control box to start or stop the Incline Log Deck see the figure below In case of any danger to persons or equipment push the emergency stop button This stops the log deck and the TVS To release the stop turn the emergency stop button FIG 2 2 FORKLIFT POCKETS ...

Страница 17: ...owards the TVS infeed table until the first log is at the end of the deck and activates the limit switch The chain is disengaged until the log is removed from the deck and the limit switch is released CAUTION If the logs to be cut are short place them in the middle of the Incline Log Deck so that they engage the safety switch to prevent the log from falling off the deck on the operator s body Logs...

Страница 18: ...engages the chain and may cause the log to fall off the deck and squeeze the operator s body WARNING Fasten the legs of the log deck to the ground before operating the deck Failure to do so may result in serious injury or death CAUTION Never load logs on the log deck from a height of above 20 cm Damage to the log deck may result FIG 2 4 Limit Switch Limit Switch Activator ...

Страница 19: ... should be performed 3 1 Lubrication CAUTION Never apply grease to the transfer chain It causes sawdust buildup in chain links 1 Using the grease fittings lubricate the main shaft bearings every 50 hours of operation See Figure 3 1 2 Make sure all safety warning decals are readable Remove sawdust and dirt Replace any damaged or unreadable decals immediately Order decals from your Wood Mizer Custom...

Страница 20: ... chains of TVS tables Incline Log Deck and Cross Transfer Deck Over tensioning may lead to premature failure of the gear bearings rollers and chains Use the adjustment bolts shown below to adjust the transfer chain tension as necessary The chains should have about 100 mm of slack See Figure 3 2 The figure shows how the transfer chain tension should be adjusted CAUTION If the chain is too loose the...

Страница 21: ...k tensions of the drive chains every 40 hours of operation and adjust as necessary The chains should have approximately 1 5 cm of slack See Figure 3 3 Loosen the mounting bolts and move the motor along with the mounting plate in the direction indicated by the arrows FIG 3 3 Mounting Bolts ...

Страница 22: ...nsions 4 4 1 MHdoc112315 Specifications SECTION 4 SPECIFICATIONS 4 1 Log Deck Dimensions See Figure 4 1 The overall dimensions of the SLPILD Incline Log Deck are shown below all dimensions are in millimeters FIG 4 1 909 1982 3021 ...

Страница 23: ...ns Specifications MHdoc112315 4 2 4 See Figure 4 2 The figure below shows anchor locations of the Incline Log Deck See Table 4 1 See the table below for the weight of the Incline Log Deck FIG 4 2 Weight SLPILD 650 kg TABLE 4 1 TVS_133 ...

Страница 24: ... 3 MHdoc112315 Specifications 4 2 Motor Specifications See Table 4 2 The specifications of the SLPILD chain drive motor are listed below Motor Type Manufacturer Power Other Data AG AL112 4M AG MOTORS 4 kW 1430 r p m 3x230 400V 50Hz TABLE 4 2 ...

Страница 25: ...Z8 OXIDIZED 089888 1 4 2 KEY A16X10X70 PARALLEL 098029 4 3 BEARING UCF 211W HOUSING 55 DIA SHAFT 089889 8 4 BOLT M16x45 8 8 HEX HEAD FULL THREAD ZINC F81006 46 32 5 WASHER 17 FLAT ZINC F81058 1 48 6 WASHER 16 3 SPLIT LOCK ZINC F81058 2 48 7 BOLT M16x65 8 8 B HEX HEAD FULL THREAD ZINC F81006 1 4 8 WASHER TVS SPECIAL 098012 1 2 9 CAP FRAME TUBE 089644 4 2 1 3 3 4 5 6 6 7 8 9 10 11 12 13 19 9 20 21 2...

Страница 26: ... 1 8 18 SHAFT CHAIN TENSION SPROCKET 089915 1 4 19 BOLT M20x240 8 8 HEX HEAD FULL THREAD ZINC F81007 1 8 20 WASHER 21 FLAT ZINC F81059 2 24 21 NUT M20 8 HEX ZINC F81037 1 16 22 Bolt M10x25 8 8 HEX HEAD FULL THREAD ZINC F81003 11 16 23 WASHER 10 2 SPLIT LOCK ZINC F81055 2 16 24 WASHER 10 5 FLAT ZINC F81055 1 16 25 PLATE DRIVE SIDE SPACER 509026 1 8 26 PLATE IDLE SIDE SPACER 509027 1 8 REF DESCRIPTI...

Страница 27: ... M4X35 8 8 HEX SOCKET HEAD CAP ZINC F81011 34 2 3 WASHER 4 3 FLAT ZINC F81051 2 2 4 NUT M4 B HEX NYLON LOCK ZINC F81029 1 2 5 ARM TVS LIMIT SWITCH ACTIVATOR COMPLETE 098474 1 1 6 RING Z12 OUTSIDE RETAINING F81090 14 1 7 SPRING FI 1 9 X FI 14 2 X 104 091865 1 8 BOLT M6X30 5 8 HEX HEAD FULL THREAD F81001 13 2 9 WASHER 6 4 FLAT ZINC F81053 1 6 10 NUT M6 8 HEX ZINC F81031 1 4 1 2 3 4 5 6 7 8 8 9 9 10 ...

Страница 28: ...LATE FL 210 BEARING SPACER 099106 1 1 7 KEY A16X10X90 PARALLEL 099131 2 8 SPACER TVS SPROCKET 098011 1 1 9 BOLT M16 THIN 099647 2 10 BOLT M16x50 8 8 HEX HEAD FULL THREAD ZINC F81006 7 2 11 WASHER 17 FLAT ZINC F81058 1 8 12 NUT M16 8 HEX NYLON LOCK ZINC F81036 2 4 13 SHAFT TVS INCLINE LOG DECK MAIN 098010 1 14 SPROCKET 12B Z19 098013 1 1 15 SCREW M8X8 33H HEX SOCKET SET FLAT POINT ZINC F81014 1 4 1...

Страница 29: ... HEAD ZINC F81004 32 4 25 WASHER 13 FLAT ZINC F81056 1 8 26 NUT M12 8 HEX NYLON LOCK ZINC F81034 2 4 27 BOLT M16X50 8 8 HEX HEAD FULL THREAD ZINC F81006 7 4 28 WASHER 17 FLAT ZINC F81058 1 8 29 NUT M16 5 8 HEX ZINC F81036 1 4 30 BOLT M12X40 8 8 HEX HEAD FULL THREAD ZINC F81004 4 2 31 BOLT M12X120 8 8 HEX HEAD ZINC F81004 38 2 32 WASHER 13 FLAT ZINC F81056 1 8 33 NUT M12 8 B HEX ZINC F81034 1 4 34 ...

Страница 30: ...RD TVS ILD GEAR MAIN 098467 1 1 2 BOLT M6X12 8 8 HEX HEAD FULL THREAD ZINC F81001 7 11 3 WASHER Z 6 1 SPLIT LOCK ZINC F81053 3 11 4 GUARD TVS ILD GEAR SIDE 098470 1 1 5 GUARD TVS REAR 098469 1 1 6 BOLT M10X30 5 8 HEX HEAD FULL THREAD ZINC F81003 2 1 7 WASHER 10 5 FLAT ZINC F81055 1 1 8 NUT M10 8 B HEX NYLON LOCK ZINC F81033 1 1 1 2 3 4 5 6 7 8 2 3 TVS_047 ...

Страница 31: ... PART QTY PLATE LD4 LEG FOOT COMPLETE 509795 1 1 PLATE WELDMENT LD4 LEG FOOT 509792 1 1 2 WASHER 17 SPLIT LOCK ZINC F81058 1 8 3 NUT M16 8 HEX NYLON ZINC LOCK F81036 2 4 4 BOLT M16X60 8 8 HEX HEAD FULL THREAD ZINC F81006 12 4 5 BOLT M24X50 8 8 HEX HEAD FULL THREAD ZINC F81009 13 4 6 WASHER 25 FLAT ZINC F81061 3 4 7 NUT M24 04 B HEX THIN ZINC F81039 3 4 ...

Страница 32: ...ts Available In Assemblies Only PART QTY TABLE LOG REST COMPLETE 508550 1 1 TABLE LOG REST 508551 1 1 2 WASHER 13 FLAT ZINC F81056 1 16 3 NUT M12 8 HEX NYLON ZINC LOCK F81034 2 8 4 BOLT M12X110 8 8 B HEX HEAD ZINC F81004 47 8 5 CAP 60X60 3 4 199211 TUBE 089710 4 6 LEVER ASSEMBLY LOG DECK SHUT OFF See Section 6 8 508559 1 ...

Страница 33: ... 4 WASHER 10 5 FLAT ZINC F81055 1 10 5 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 4 6 BOLT M10X35 8 8 HEX HEAD FULL THREAD ZINC F81003 17 4 7 WASHER ISO 7093 1 8 200 HV A2E F81054 11 1 8 FOOT M10 LEG 092839 1 9 NUT M10 8 HEX ZINC F81033 3 2 10 WASHER 8 2 SPLIT LOCK ZINC F81054 4 1 11 BOLT M8X25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 1 12 WASHER 10 5 FLAT ZINC F81055 1 8 13 NUT M10 8 B HEX NYLON ZI...

Страница 34: ... keep away warning pictogram 096314 2 3 Decal gear danger pictogram 099540 2 4 Decal keep away warning pictogram 099221 2 5 Decal close all guards and covers before starting the machine 099220 1 6 Decal disconnect and lock out power supply before servicing pictogram 098177 1 7 Decal 1400 RPM Motor Direction S20097H 1 8 DECAL CE CERTIFIED SAWMILL P85070 1 1 1 2 2 3 3 TVS_048 099221 099221 4 4 09922...

Страница 35: ...ective 2006 42 EC based on its design and type as brought into circulation by us In case of alteration of the machine not agreed by us this declaration is no longer valid Designation of the machine Log Incline Deck TYPE SLPILD No of manufacturer Applicable EC Directives EC Machinery Directive 2006 42 EC EC Low Voltage Directive 73 23 EEC EC Electromagnetic Compatibility Directive 2004 108 EC Respo...

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