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26

 

Always turn off the gas and isolate the electric supply before commencing any
servicing and make sure that the appliance is cold. (The inlet elbow for this
appliance incorporates an isolating valve).

 

This product uses fuel effect pieces, burner compartment walls and gaskets
containing Refractory Ceramic Fibres (RCF), which are man-made vitreous
silicate fibres. Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract. Consequently, it makes sense to
take care when handling these articles to ensure that the release of dust is kept
to a minimum. To ensure that the release of fibres from these RCF articles is
kept to a minimum, during installation and servicing we recommend that
you use a HEPA filtered vacuum to remove any dust and soot accumulated
in and around the fire before and after working on the fire. When replacing
these articles we recommend that the replaced items are not broken up, but are
sealed within a heavy duty polythene bag, clearly labelled as RCF waste.
This is not classified as “hazardous waste” and may be disposed of at a
tipping site licensed for the disposal of industrial waste. Protective clothing is
not required when handling these articles, but we recommend you follow the
normal hygiene rules of not smoking, eating or drinking in the work area
and always wash your hands before eating or drinking.

 

Check that the appliance is clean and that soot or debris is not blocking the
gaps between the coals causing an imperfect flame

.

 

Check that soot or debris is not impairing the electrode spark or pilot
burner.

 

Check that soot or debris is not blocking any of the slots in the main
burner.

 

Remove any lint from the components

 

After servicing, make sure that the ceramic walls and coals are replaced
correctly as described in the installation instructions.

 

Always test for gas soundness and spillage after servicing the appliance
and check operation of all controls

.

 (Do not use leak detection sprays on

this appliance. Sprays may affect the operation of electrical components. Keep
all liquid detection fluids clear of electrical components.)

14.1

To Replace Burner Plaques (See Figure 25)

14.1.1

Remove the 9 loose coals, front base coal, rear base coal and ceramic

back wall.
The plaques can be then be removed as follows without detaching the front
surround or front casting.

14.1.2

Remove the plaque clamping strips by detaching 6 screws.

14.1.3

Remove the plaques and the combination gasket between and under

the plaques. If necessary remove the gauze and the gasket beneath it.

14.1.4

If necessary fit a new gasket below the gauze. Clean and replace the

gauze. Fit a new combination gasket below the plaques. Push the gasket ends
inwards to form a dividing gasket between the plaques.

14.1.5

Place the new left hand plaque in position. The left side of the

plaque must touch the inside edge of the retaining flange at the left side of
the burner well.

14.1.6

Place the new right hand plaque in position. Make sure that the

centre section of the combination plaque is between the two plaques. If there
is any play between the plaques and the end retaining flanges, push the

P A R T 1 4 :

S E R V I C I N G   &   P A R T S   R E P L A C E M E N T

Figure 25 Burner plaques

Содержание Lincoln BR517R

Страница 1: ...I N S T A L L E R G U I D E For Please keep in a safe place for future reference 600B 348 02 MODEL BR517R G C 3 2 0 3 2 1 1 R e a r F a n F l u e d I n s e t G a s F i r e with LINCOLN Front ...

Страница 2: ...n 0121 386 6203 In the republic of Ireland call 353 183 75114 P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r As supplied this appliance is for use with natural gas G20 When converted using Wonderfire conversion kit no 591149 this appliance is for use with propane gas G31 This appliance is for use in the United Kingdom GB and the Republic of Ireland IE only C U S T ...

Страница 3: ...irefront 19 Terminal guard gas supply installation 20 Ceramic coals wall installation 22 Full operating checks 23 Control settings check 23 Spillage check 24 Final review 25 Servicing parts replacement 26 Burner plaques replacement 26 Cast front surround removal 27 Pilot unit removal 27 Burner unit complete removal 28 Gas tap F S D solenoid assembly removal 28 Piezo generator removal 28 Main burne...

Страница 4: ...red when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking This appliance does not contain any component manufactured from asbestos or asbestos related products The appliance data label and wiring diagram are on a tie below the burner and are visible when the bottom fr...

Страница 5: ...e spur that should be readily accessible to the user easily identifiable and preferably sited adjacent to the appliance It should only connect this appliance 2 3This fire is a fan flued appliance for installation on an outward facing wall of a conventional home which does not have a purpose built flue or chimney 2 3 1 As supplied the appliance is suitable for homes constructed of brick stone etc F...

Страница 6: ...ing board such materials must be removed from the area covered by the metal outer surround of the appliance We suggest that the actual surround is used as a template to mark the area for combustible cladding removal The appliance can be fitted to a purpose made proprietary class O 150 C surround 2 6The opening in the surround or wall recess for the convection box must be within the limits shown in...

Страница 7: ...s permanently disconnected 2 13 A fan powered flue system tends to depressurise the room containing the appliance Normally no additional ventilation should be required In exceptional circumstances however the spillage check See further on in this guide may indicate a need for further ventilation in order to ensure that there is adequate air replacement If necessary seek expert advice In the Republ...

Страница 8: ...al facing the terminal 1200mm J From an opening in a car port e g door window into dwelling 1200mm K Vertically from a terminal on the same wall 1500mm L Horizontally from a terminal on the same wall 300mm M Projection outwards from wall 15mm 2 15 This appliance is supplied with a terminal guard In England and Wales the Building Regulations require that the terminal guard is fitted if the flue ter...

Страница 9: ... coal 1 Pack of 9 loose coals 1 Template 1 Smoke match tube 1 Terminal weather shield 1 Terminal guard 2 Screws washers for terminal guard 6 Wall plugs 6 Woodscrews 1 Literature pack Carefully remove the contents Take special care in handling the ceramic walls and the coals Check that all the listed parts are present and in good condition PART3 UNPACKING Figure 3 Pack contents ...

Страница 10: ...ermocouple tip If there is no spark or incorrect tracking check the spark gap between the electrode wire and thermocouple tip see figure 4 If the spark gap is correct check the ignition wiring 4 2In the majority of cases Fixing the appliance to the floor removal of mains cable for ease of connection to isolating switch the burner unit will need to be detached Detach the burner unit from the convec...

Страница 11: ...ring in mind that the terminal must project at least 15mm beyond the external face of the wall to allow the end cover to be removed and refitted during servicing 5 2 2 Combustible material within a false chimney breast must be at least 75mm from the convection box 5 2 3 The non combustible hearth must project at least 345mm in front of the convection box front flanges and be at least 620mm wide Fi...

Страница 12: ...lock 3 Cut out the opening for the lintel Where cutting through masonry drill pilot holes and then cut out the slot using a mechanical cutter This will minimise damage to the surrounding structure 4 Insert the lintel Bed the lintel on mortar Don t dry bed Slate pin to ensure the lintel and structure above is secure and safe 5 Make the opening below the lintel by removing the masonry and clearing d...

Страница 13: ... the level of the hearth fireplace floor It may be simplest to back fill the cavity with the insulation material and then cut through the insulation to the size of the flue box hole An alternative to rockwool above the opening is to seal across the top of the cavity with superlux board or equivalent The board should slope downwards to the back so that any moisture will be channelled to the outside...

Страница 14: ...ineers publication IGE UP 7 Gas installations in timber frame buildings 5 4 5 The back surface of the convection box and front flanges of the clearance kit must be separated from the timber frame by 25mm of non combustible material This can consist of the usual 13mm plasterboard wall lining plus 12mm of Supalux or similar non combustible material 5 4 6 The clearance box requires a rectangular open...

Страница 15: ...Drill the wall and insert plugs if necessary 6 Refit the box Secure with the screws provided with the kit 7 Mark the securing hole positions on the wall 8 Seal any gaps between the inside wall surface and the box flanges with a bead of a suitable sealant 9 Install the surround See Part 9 of this guide ...

Страница 16: ...the unit slightly forward 3 Detach the fan wiring loom connection See figure 11 4 Detach the plastic vacuum tube from the metal vacuum pipe see figure 11 5 Detach the control unit cover by removing one screw See figure 12 6 Remove the cable by releasing the cable clamp and detaching the three leads 6 3 When installing the cable leave a minimum of 200mm of the cable slack at the cable clamp end to ...

Страница 17: ...s of the two fixing holes Drill two holes at the marked positions using a no 10 drill and plug 7 4For fixing the unit to the wall see figure 14 Offer the unit to the prepared hole in the wall Gently push back until the convection box is squarely against the wall Mark through the four holes in the convection box side flanges Remove the unit Drill four holes at the marked positions using a no 10 dri...

Страница 18: ...increase to boost speed within approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds 8 6The unit includes a blocked flue sensor system To check its operation i Switch the fan on 8 1 to 8 3 above ii Block off the rectangular exhaust outlet of the terminal The system should shut down and the indicator should light within ten seconds iii...

Страница 19: ... position square with the convection box taking care not to damage the slide control mechanism Holding the cast front a little above the top surface of the convection box locate the two lugs into the lower case support brackets and the upper location plate into the two slots in the upper case front support Gently lower the cast front onto the hearth making sure that it causes no damage to the hear...

Страница 20: ...ly pipe will have to be formed to avoid various components below the burner An installation template is supplied which contains a diagram for bending this supply pipe 10 5 Pressure check the installation pipework for gas soundness in accordance with the current edition of BS6891 Do not use leak detection sprays on this appliance Sprays may affect the operation of electrical components Keep all liq...

Страница 21: ...rner flames should gradually increase until the knob reaches the HIGH position When the above checks have been completed partially depress the control knob and turn to OFF 10 6 9 Press the off switch The fan should stop and the indicator light should come on 10 6 10If the above checks are satisfactory continue with the installation If not check the control and ignition circuitry and components as ...

Страница 22: ...should touch the rear ceramic wall See figure 20 11 4 Install the 9 loose coals as follows The smooth surfaces of the coals should be at the bottom and back 11 4 1Select the two smallest coals and put them aside until all the other coals are installed Place four of the medium size coals in the four valleys of the front coal Place the left side coal so that the pilot flame will be visible See figur...

Страница 23: ...he control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then release it If the pilot does not remain alight ensure that the pilot orifice is clear 12 1 6 When the pilot is alight and stable partially depress the knob and turn to LOW The pilot should then light the main burner at its low setting There may be a delay of up to four seconds between the pi...

Страница 24: ...dows that open to the outside of the building closed Recheck for spillage as above If the smoke is drawn into the appliance continue with the installation If the test is not satisfactory Disconnect the appliance and advise the customer of the cause of failure 12 2 6 If any other non sealed gas appliances are installed in the room or connecting rooms check that to ensure that there is no spillage f...

Страница 25: ...ay be heard due to the fan control system switching between its normal and boost speeds Advise that if the fire goes out for any reason wait at least three minutes before relighting Stress that if the monitoring system repeatedly shuts off the fire the appliance should be switched off and a specialist should be consulted 13 6 Advise the customer that they should read their Owner s guide before ope...

Страница 26: ...ct flame Check that soot or debris is not impairing the electrode spark or pilot burner Check that soot or debris is not blocking any of the slots in the main burner Remove any lint from the components After servicing make sure that the ceramic walls and coals are replaced correctly as described in the installation instructions Always test for gas soundness and spillage after servicing the applian...

Страница 27: ...urface of the fireplace See figure 26 14 2 5 If the gas supply is across the hearth make sure that the supply pipe is located through the purpose provided slot in the front casting 14 2 6 Replace the bottom front cover 14 3 To Remove The Pilot Unit 14 3 1 Remove the 9 loose coals front base coal rear base coal and ceramic back wall 14 3 2 Remove the front surround unit See section 14 2 14 3 3 Supp...

Страница 28: ...separate the tap from the solenoid detach the solenoid unit at the gas tap end 14 5 14 Replace in the reverse order 14 6 To Remove The Piezo Generator 14 6 1 Remove the gas tap solenoid unit as sections 14 5 1 to 14 5 12 14 6 2 Make sure that the tap is in the off position 14 6 3 Remove the circlip holding the piezo unit to the tap Remove the piezo unit 14 6 4 Replace in the reverse order 14 7 To ...

Страница 29: ...nge white from the air pressure switch 14 10 5 Disconnect the two leads Brown blue from the mains cable connection block 14 10 6 Replace in the reverse order Make sure that all the leads are correctly and firmly connected see wiring diagram figure 15 that no leads are trapped and that the vacuum tube is firmly connected 14 11 To Remove the Air Pressure Switch 14 11 1 To gain access see section 13 ...

Страница 30: ...r shield and flue box end plate by removing two screws figure 37 14 12 3 Disconnect the wiring loom connector inside the top right of the flue box figure 38 14 12 4 Slide the fan out of the flue box figure 38 14 12 5 Replace in the reverse order Figure 38 Fan removal Figure 37 Weather Shield Fixings Figure 36 Terminal Guard Fixings ...

Страница 31: ... generator 1 545969 E Spark generator 1 521069 F Control knob 1 545979 G Pilot unit For Natural Gas Appliances 1 540979 Pilot unit For Propane Appliances 544929 H Solenoid valve 1 559719 J Burner plaque gasket set 1 569439 K On switch 1 559729 L Off switch 1 559739 M Ceramic rear wall 1 545999 N Front coal 1 9770074 P Rear base coal 1 9770075 Q Pack of loose coals 1 9780033 T Smoke match tube 1 54...

Страница 32: ...stered Installer Please fill in the following information for your own future reference The information should always be quoted in any correspondence with your original supplier or Wonderfire service department In the United Kingdom please telephone 0121 386 6203 In the Republic of Ireland please telephone 353 183 75114 Model BR517R Front Lincoln Supplier s Name Supplier s Address Telephone No Dat...

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