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Safety

V.. / NV.. / CV..

en-4

2022-D059517

Revision: 05

2

Safety

These instructions, especially the safety and warning notices and the rules and regulations valid for 
the operating site, must be observed by all persons working with the gearbox.
The following, especially, must be strictly adhered to:

Observe the instructions for transport and storage.

Use the gearbox only in accordance with its intended use.

Carry out maintenance and repair work appropriately and professionally in conformity with the 
specified intervals.

Always mount, dismantle, and operate the gearbox properly (e.g. even test run only with 
secure mounting).

The manufacturer of the higher-level machine shall, in accordance with its risk assessment, 
install protective devices and equipment as appropriate to protect the user from the residual 
hazards of the gearbox. Only operate the gearbox with intact and active protective devices 
and equipment.

Only operate the gearbox with the correct lubricant (type and amount).

Prevent the gearbox from becoming extremely soiled.

Only carry out modifications or reconstructions when these are approved in writing by the 

WITTENSTEIN alpha GmbH

.

Personal injuries or material damage, or other claims arising from non-observance of these 
minimum requirements, are the sole responsibility of the operator.
In addition to the safety-related information in this manual, also observe any legal and otherwise 
applicable rules and regulations, particularly for accident prevention (e.g. personal safety 
equipment) and environmental protection.

2.1

EC/EU Directive

2.1.1 Machinery Directive

The gearbox is considered a "machine component" and is therefore not subject to the EC 
Machinery Directive 2006/42/EC.
Startup is prohibited within the scope of the EC directive until it has been determined that the 
machine in which this gearbox is installed corresponds to the regulations within this directive.

2.2

Personnel

Only technicians who have read and understood this operating manual may perform work on the 
gearbox. Based on their training and experience, technicians must be able to evaluate the tasks 
assigned to them, in order to recognize and avoid risks.

2.3

Intended use

The gearbox serves to convert torques and speeds. It is suitable for all industrial applications.
The gearbox may not be operated in areas with potentially explosive atmosphere.
In food processing / pharmaceutical / cosmetics, the gearbox may only be used next to or under the 
product area. Product-specific deviation regarding the positioning and mounting position are 
described in Chapter 3 "Description of the gearbox".
The gearbox has been constructed according to current technological standards and accepted 
safety regulations.

To avoid danger to the operator or damage to the machine, apply the gearbox only for its 
intended use and in a technically flawless and safe state.

If you notice any altered operating behavior, check the gearbox in accordance with Chapter 
"Malfunctions".

Read the general safety instructions before beginning to work (see Chapter 2.5 "General 
safety instructions").

Содержание V-Drive Advanced VH+

Страница 1: ...2022 D059517 Revision 05 V Drive Advanced Value Basic VT VH VS NVH NVS CVH CVS Operating Manual...

Страница 2: ...027 4151 France WITTENSTEIN sarl info wittenstein fr 33 134 17 90 95 Great Britain WITTENSTEIN Ltd sales uk wittenstein co uk 44 1782 286 427 Italia WITTENSTEIN S P A info wittenstein it 39 02 241357...

Страница 3: ...data 10 3 5 Information about the lubricant 10 3 6 Notes regarding the IP protection class 10 4 Transport and storage 11 4 1 Packaging 11 4 2 Transport 11 4 2 1 Transport of gearboxes up to size 063...

Страница 4: ...ns for mounting with threaded holes 24 9 2 2 Specifications for mounting with through holes 25 9 3 Specifications for mounting to the output side 25 9 3 1 Mounting on the keyed hollow shaft 26 9 4 Spe...

Страница 5: ...nd the machine about the safety and warning notices to avoid injuries The original instructions were prepared in German all other language versions are translations of these instructions 1 1 Informati...

Страница 6: ...tions particularly for accident prevention e g personal safety equipment and environmental protection 2 1 EC EU Directive 2 1 1 Machinery Directive The gearbox is considered a machine component and is...

Страница 7: ...ves residual risks even when adhering to the intended use Rotating components can cause serious injuries Before startup remove objects loose components e g feather keys and tools from the gearbox in o...

Страница 8: ...e following safety symbols are used to indicate possible hazards prohibitions and important information Warning instructions are situation specific They will be precisely where tasks are described in...

Страница 9: ...l cause serious injuries or even death This signal word indicates a potential hazard that could cause serious injuries and even death This signal word indicates a potential hazard that could cause min...

Страница 10: ...e motor shaft when heated up 3 1 Overview of gearbox components 3 1 1 Version with through holes 3 1 2 Version with threaded bores Gearbox components E Gear housing Q Output shaft Output flange Q5 For...

Страница 11: ...rsion with threaded bores Designation A Ordering code see Chapter 3 3 Ordering code B Ratio i C Customer material number optional D Serial number E Lubricant F Production date G Data matrix code optio...

Страница 12: ...data 3 5 Information about the lubricant 3 6 Notes regarding the IP protection class All gearboxes are permanently lubricated by the manufacturer with synthetic gear oil polyglycols or with a high pe...

Страница 13: ...even death Do not stand under suspended loads Secure the gearbox before transport with suitable fasteners e g belts Impacts for instance from falling or hard dropping may damage the gearbox Only use...

Страница 14: ...r Customer Service department if the conditions are different For storage logistics we recommend the first in first out method For gearboxes size 080 and up we recommend the use of hoisting equipment...

Страница 15: ...damage and impurities Pressurized air can damage the gearbox seals Do not use pressurized air to clean the gearbox Directly sprayed cleaning agents can alter the frictional values of the clamping hub...

Страница 16: ...nstructions for the threadlocker to be used Valid only for corrosion resistant gearboxes and gearboxes in Hygienic Design Align the geometry of the seal surfaces before mounting the motor For corrosio...

Страница 17: ...the adapter plate B with the four screws Evenly tighten the screws crosswise with increasing torque Tighten the clamping bolt H of the clamping hub C The value for the tightening torque can also be f...

Страница 18: ...rboxes in Hygienic Design The separate instructions Hygienic Design Instruction Sheet Mounting Kit Doc no 2022 D062618 are valid for this The manual will be provided by our Sales Customer Service depa...

Страница 19: ...tem manual doc no 2022 D001333 The manual will be provided by our Sales Customer Service department on request Please always provide the serial number Operating the gearbox without a motor e g using a...

Страница 20: ...for gearboxes in Hygienic Design The separate instructions Hygienic Design Instruction Sheet Mounting Kit Doc no 2022 D062618 are valid for this The manual will be provided by our Sales Customer Serv...

Страница 21: ...the recommended fit size h6 for the load shaft it must be possible to push the disk on without exerting force but without a noticeable fit tolerance The required dimensions for the slip on shaft hollo...

Страница 22: ...rmissible torques T2 T2B T2N may be reduced in comparison with standard gearboxes depending on the product type For the maximum permissible torques observe the further information in Chapter 9 4 Speci...

Страница 23: ...5 Assembly washers may be used if the material of the screw surface features a too low interface pressure The hardness of the washer needs to match the property class of the screw Take into account th...

Страница 24: ...task Check the technical data Motor is heating the gearbox Check the wiring of the motor Ensure adequate cooling Change the motor Ambient temperature too high Ensure adequate cooling Increased operati...

Страница 25: ...ss flats mm Tightening torque Nm Coaxial Angle Coupling K 2 Clamping hub socket S 2 8 Z 2 5 2 9 A 2 5 2 11 B 3 4 1 4 1 14 C 4 9 5 8 5 9 5 16 D 5 14 14 19 E 5 14 14 14 24 G 6 35 35 35 28 3 H 5 14 28 4...

Страница 26: ...x 17 0 42 5 080 4 x M12 x 19 5 73 5 100 4 x M12 x 19 5 73 5 All threaded holes of a housing surface E3 must be used for fastening at a machine Tbl 14 Specifications for mounting to a machine Gearbox s...

Страница 27: ...mm x mm Tightening torque Nm Property class 10 9 Indexing bore 050 50 7 x M6 x 10 14 6 H 7 063 63 11 x M6 x 12 14 6 H 7 080 80 11 x M8 x 15 34 8 H 7 100 125 11 x M10 x 20 67 10 H 7 The hollow shaft is...

Страница 28: ...Dirt can inhibit transmission of the torque Clean degrease the load shaft and the hollow shaft leaving no residual traces Observe the safety and processing instructions of the lubricant used The axia...

Страница 29: ...e name plate see Chapter 3 2 Name plate Output side Ordering code xxxxxxx xxx xxx xxx xx AXx A AC AF AD AG AE View of the motor connection output left Output side Ordering code xxxxxxx xxx xxx xxx xx...

Страница 30: ...arbox in continuous operation S1 operation we recommend the use of a bleed screw The bleed screw is not included in the scope of delivery WITTENSTEIN alpha GmbH offers suitable bleed screws to this en...

Страница 31: ...05 2022 D059517 Revision history Revision Date Comment Chapter 01 22 03 17 New version All 02 02 05 17 Bleed screw 6 03 15 11 17 Bleed screw material number 6 04 06 12 17 Tightening torques 9 1 05 08...

Страница 32: ...XXXXXXXX 2022 D059517Revision 05 WITTENSTEIN alpha GmbH Walter Wittenstein Stra e 1 97999 Igersheim Germany Tel 49 7931 493 0 info wittenstein de WITTENSTEIN one with the future www wittenstein alpha...

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