background image

Startup and operation

V.. / NV.. / CV..

en-20

2022-D059517

Revision: 05

6

Startup and operation

Read the general safety instructions before beginning to work (see Chapter 2.5 "General 
safety instructions").

Improper use can cause damage to the gearbox.

Ensure that
- the 

ambient temperature

 is in the permissible range (see Chapter 9.4 "Specifications for 

startup and operation") and

- the 

operating temperature

 does not 90 °C.

Avoid freezing, which can damage the seals.

Use the gearbox only in a clean, dust-free, and dry environment. Moisture penetration in the 
area of the drive in particular is inadmissible. In this connection, we recommend additional 
protection measures or alternative products.

Only use the gearbox up to its maximum limit values, see Chapter 3.4 "Dimensions and 
performance data". For othe
r conditions of use, consult our Customer Service department.

The following only applies to gearboxes with 

food-grade lubricant

:

- The maximum permissible torques (T

, T

2B

, T

2N

) may be reduced in comparison with 

standard gearboxes depending on the product type.

For the maximum permissible torques observe the further information in Chapter 9.4 
"Specifications for startup and operation".

The following only applies for 

corrosion-resistant

 gearboxes:

- The maximum permissible torques (T

, T

2B

, T

2N

) may be reduced in comparison with 

standard gearboxes depending on the product type.

For the maximum permissible torques observe the further information in Chapter 9.4 
"Specifications for startup and operation"
.

- The pump effect of a running gearbox can suck cleaning agents into the gearbox. The 

gearbox may only be cleaned when it is at standstill.

- To avoid corrosion, use only conventional cleaning agents that are grease-dissolving but not 

aggressive.

- High-pressured water jets can damage the gearbox seals and thus lead to leakage.

Never aim the water jet directly at the seals.

Attach a deflector in front of the seals if necessary.

Valid only for gearboxes in 

Hygienic Design

:

- The pump effect of a running gearbox can suck cleaning agents into the gearbox. The 

gearbox may only be cleaned when it is at standstill.

- High-pressured water jets can damage the gearbox seals and thus lead to leakage.

Use a water jet with a 

maximum

 pressure of 28 bar.

- When a surface is roughened it cannot be cleaned without leaving traces.

Take care not to scratch the gearbox.

- Remove applied media from the sealing of the gearbox within 30 minutes.
- Use only cleaning processes as described in Chapter 9.4 "Specifications for startup and 

operation".

The following only applies to 

servo worm gearboxes

:

When using the gearbox in 

continuous operation

, observe the further instructions given in 

Chapter 9.4 "Specifications for startup and operation".

Содержание V-Drive Advanced VH+

Страница 1: ...2022 D059517 Revision 05 V Drive Advanced Value Basic VT VH VS NVH NVS CVH CVS Operating Manual...

Страница 2: ...027 4151 France WITTENSTEIN sarl info wittenstein fr 33 134 17 90 95 Great Britain WITTENSTEIN Ltd sales uk wittenstein co uk 44 1782 286 427 Italia WITTENSTEIN S P A info wittenstein it 39 02 241357...

Страница 3: ...data 10 3 5 Information about the lubricant 10 3 6 Notes regarding the IP protection class 10 4 Transport and storage 11 4 1 Packaging 11 4 2 Transport 11 4 2 1 Transport of gearboxes up to size 063...

Страница 4: ...ns for mounting with threaded holes 24 9 2 2 Specifications for mounting with through holes 25 9 3 Specifications for mounting to the output side 25 9 3 1 Mounting on the keyed hollow shaft 26 9 4 Spe...

Страница 5: ...nd the machine about the safety and warning notices to avoid injuries The original instructions were prepared in German all other language versions are translations of these instructions 1 1 Informati...

Страница 6: ...tions particularly for accident prevention e g personal safety equipment and environmental protection 2 1 EC EU Directive 2 1 1 Machinery Directive The gearbox is considered a machine component and is...

Страница 7: ...ves residual risks even when adhering to the intended use Rotating components can cause serious injuries Before startup remove objects loose components e g feather keys and tools from the gearbox in o...

Страница 8: ...e following safety symbols are used to indicate possible hazards prohibitions and important information Warning instructions are situation specific They will be precisely where tasks are described in...

Страница 9: ...l cause serious injuries or even death This signal word indicates a potential hazard that could cause serious injuries and even death This signal word indicates a potential hazard that could cause min...

Страница 10: ...e motor shaft when heated up 3 1 Overview of gearbox components 3 1 1 Version with through holes 3 1 2 Version with threaded bores Gearbox components E Gear housing Q Output shaft Output flange Q5 For...

Страница 11: ...rsion with threaded bores Designation A Ordering code see Chapter 3 3 Ordering code B Ratio i C Customer material number optional D Serial number E Lubricant F Production date G Data matrix code optio...

Страница 12: ...data 3 5 Information about the lubricant 3 6 Notes regarding the IP protection class All gearboxes are permanently lubricated by the manufacturer with synthetic gear oil polyglycols or with a high pe...

Страница 13: ...even death Do not stand under suspended loads Secure the gearbox before transport with suitable fasteners e g belts Impacts for instance from falling or hard dropping may damage the gearbox Only use...

Страница 14: ...r Customer Service department if the conditions are different For storage logistics we recommend the first in first out method For gearboxes size 080 and up we recommend the use of hoisting equipment...

Страница 15: ...damage and impurities Pressurized air can damage the gearbox seals Do not use pressurized air to clean the gearbox Directly sprayed cleaning agents can alter the frictional values of the clamping hub...

Страница 16: ...nstructions for the threadlocker to be used Valid only for corrosion resistant gearboxes and gearboxes in Hygienic Design Align the geometry of the seal surfaces before mounting the motor For corrosio...

Страница 17: ...the adapter plate B with the four screws Evenly tighten the screws crosswise with increasing torque Tighten the clamping bolt H of the clamping hub C The value for the tightening torque can also be f...

Страница 18: ...rboxes in Hygienic Design The separate instructions Hygienic Design Instruction Sheet Mounting Kit Doc no 2022 D062618 are valid for this The manual will be provided by our Sales Customer Service depa...

Страница 19: ...tem manual doc no 2022 D001333 The manual will be provided by our Sales Customer Service department on request Please always provide the serial number Operating the gearbox without a motor e g using a...

Страница 20: ...for gearboxes in Hygienic Design The separate instructions Hygienic Design Instruction Sheet Mounting Kit Doc no 2022 D062618 are valid for this The manual will be provided by our Sales Customer Serv...

Страница 21: ...the recommended fit size h6 for the load shaft it must be possible to push the disk on without exerting force but without a noticeable fit tolerance The required dimensions for the slip on shaft hollo...

Страница 22: ...rmissible torques T2 T2B T2N may be reduced in comparison with standard gearboxes depending on the product type For the maximum permissible torques observe the further information in Chapter 9 4 Speci...

Страница 23: ...5 Assembly washers may be used if the material of the screw surface features a too low interface pressure The hardness of the washer needs to match the property class of the screw Take into account th...

Страница 24: ...task Check the technical data Motor is heating the gearbox Check the wiring of the motor Ensure adequate cooling Change the motor Ambient temperature too high Ensure adequate cooling Increased operati...

Страница 25: ...ss flats mm Tightening torque Nm Coaxial Angle Coupling K 2 Clamping hub socket S 2 8 Z 2 5 2 9 A 2 5 2 11 B 3 4 1 4 1 14 C 4 9 5 8 5 9 5 16 D 5 14 14 19 E 5 14 14 14 24 G 6 35 35 35 28 3 H 5 14 28 4...

Страница 26: ...x 17 0 42 5 080 4 x M12 x 19 5 73 5 100 4 x M12 x 19 5 73 5 All threaded holes of a housing surface E3 must be used for fastening at a machine Tbl 14 Specifications for mounting to a machine Gearbox s...

Страница 27: ...mm x mm Tightening torque Nm Property class 10 9 Indexing bore 050 50 7 x M6 x 10 14 6 H 7 063 63 11 x M6 x 12 14 6 H 7 080 80 11 x M8 x 15 34 8 H 7 100 125 11 x M10 x 20 67 10 H 7 The hollow shaft is...

Страница 28: ...Dirt can inhibit transmission of the torque Clean degrease the load shaft and the hollow shaft leaving no residual traces Observe the safety and processing instructions of the lubricant used The axia...

Страница 29: ...e name plate see Chapter 3 2 Name plate Output side Ordering code xxxxxxx xxx xxx xxx xx AXx A AC AF AD AG AE View of the motor connection output left Output side Ordering code xxxxxxx xxx xxx xxx xx...

Страница 30: ...arbox in continuous operation S1 operation we recommend the use of a bleed screw The bleed screw is not included in the scope of delivery WITTENSTEIN alpha GmbH offers suitable bleed screws to this en...

Страница 31: ...05 2022 D059517 Revision history Revision Date Comment Chapter 01 22 03 17 New version All 02 02 05 17 Bleed screw 6 03 15 11 17 Bleed screw material number 6 04 06 12 17 Tightening torques 9 1 05 08...

Страница 32: ...XXXXXXXX 2022 D059517Revision 05 WITTENSTEIN alpha GmbH Walter Wittenstein Stra e 1 97999 Igersheim Germany Tel 49 7931 493 0 info wittenstein de WITTENSTEIN one with the future www wittenstein alpha...

Отзывы: