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11

4300-00

60706-244

   

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*****  WARNING  *****
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A main line circuit breaker has been provided inside the 
generator housing. During all wiring installations make sure the 
breaker is in the off position and the generator operation switch 
is in the off position.  

   

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*****  WARNING  *****
      ****************

EQUIPMENT DAMAGE - When installing a Three Phase 240 
volt system be sure you know which lead is the high voltage 
“wild” leg (208 Volt line to neutral). The generator normally 
carries the high voltage on the G2 lead.

The load current carrying wires (L) and (T) must be sized to 
handle the maximum load current without excessive voltage 
drop.  By code, the wire must be heavy enough to handle the 
full current rating of the main line circuit-breaker (or fuse) in the 
entrance (or sub-panel) protecting the contactor switch.

See the manual shipped with the Automatic Transfer Switch for 
connection locations in the switch.  Connections in each switch 
will vary depending on the type of  switch and the manufacturer.
  

GROUNDING

A grounding lug has been provided on the engine generator 
set to ground to earth ground if required.  Check with your local 
codes.  Generally a 8 foot copper rod driven into the earth will 
provide a proper earth ground.

D.C. ELECTRICAL 
CONNECTIONS

NOTE:  

There are various DC connectors on the engine that have 
nothing connected to them.  This was done intentionally, 
these connectors are for END OF LINE TESTING and 
other diagnostic tests.  They are not used during normal 
operations and can just be ignored.

All DC connections are completed on the terminal strip just below 
the engine control cabinet.  

A - Customer Remote Start CONNECTIONS TERMINALS. 
The two remote start leads from the Automatic Transfer Switch 
are connected to the two terminals marked 1 & 23. The wire 
in terminal labeled #1 is Battery Negative and the wire in the 
terminal labeled #23 is your Remote Start lead. Closing these 
two leads together will signal the DSE 7310 to go into an auto-
start mode and start up the engine generator. 

Depending on the distance, 14 to 16 gauge stranded wire should 
be used.  It is suggested that these wires be labeled S1 and S23. 
The  terminal blocks are designed to use terminal lugs on all 
wires and the screws should be torqued to 9.6 in. lbs.

Note:  Any relay closure can be used to start and stop this 
generator.  As long as the contact stays closed the engine 
generator set will continue to run.  Once the relay is opened 
the unit will shut down and remain in the standby mode until 
the remote start relay is closed again.

B - ESTOP- & ESTOP+. Remote Emergency Stop terminals.  
These two terminals are shipped with a jumper installed. If your 
application requires the installation of a Remote Emergency 
Stop switch, remove the jumper and wire your switch to these 
terminals.  This unit will not start and run without either the 
jumper installed or a remote N/C switch installed.
.

C - Battery Charger Failure.  Battery charger failure relay input 
from remote battery charger to DSE7310 controller. 

D - Remote Display Panel Interface Terminals.  These 
interface terminals are prewired to allow for the connection of a 
remote display.  This display allows for the remote annunciation 
of alarms at a location such as a nurses station or a control 
room.  

*******CAUTION******

Never run the AC and DC wiring in the same conduit.

NOTE:  The right hand half of the customer connection 
terminal block is for programmable inputs and outputs.  
Although these terminals are wired into the DSE7310, they 
are not normally programmed.  This terminal block has 
connections for four programmable inputs and four iutputs 
along with one fl ex input and a ground.  Consult the factory 
at 507-357-6831 before attempting to program these inputs/
outputs.

Содержание GR150P4 Series

Страница 1: ...GR150P4 DSE7310 INSTALLATION AND OPERATORS MANUAL LP NG GENERATOR SYSTEM...

Страница 2: ...________ SERIAL NUMBER____________________________ PURCHASE DATE____________________________ DEALER____________________________________ TABLE OF CONTENTS INTRODUCTION 2 GUIDE TO PRODUCT SAFETY 3 BASIC...

Страница 3: ...the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its p...

Страница 4: ...for a quote 2 ENGINE GENERATOR GR150P4 The engine generator set consists of a PSI8 8 Liter Turbocharged Aftercooled V 8 industrial liquid cooled engine equipped to run on L P N G fuel The engine oper...

Страница 5: ...oil level frequently as specified in the engine manual The engine manufacturer has established an excellent worldwide engine service organization engine service is available from a nearby authorized d...

Страница 6: ...the installation cost of fuel runs The information in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the...

Страница 7: ...e most common cause for inoperative systems is an inadequate or incorrect fuel pressure Power and performance of the engine is in direct relation to the correctness of the fuel system Shown below is a...

Страница 8: ...the correct oil and keeping the crankcase full cannot be over emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful l...

Страница 9: ...HEATER A three stage battery charger is provided standard for all 12 volt standby systems The standard charger is an Automatic Battery Charger Maintainer This Charger has three rates of charging Durin...

Страница 10: ...feeds have already been wired into the upper lugs Please refer to the circuit breaker installed on your unit for breaker lug capacities and proper torque specifications To select the proper conductor...

Страница 11: ...in terminal labeled 1 is Battery Negative and the wire in the terminal labeled 23 is your Remote Start lead Closing these two leads together will signal the DSE 7310 to go into an auto start mode and...

Страница 12: ...NTROL PANEL LAYOUT A USB PROGRAMMING PORT USB port for computer interface Used for programming the DSE7310 controller B DSE7310 CONTROLLER See controller explanation C Emergency Stop Switch When depre...

Страница 13: ...e remote start signal has been lost You must use the STOP RESET or AUTO button to stop the unit once you have started it in manual mode CAUTION IF THE POWER FAILS WHILE RUNNING IN THE MANUAL MODE THE...

Страница 14: ...send information signals to the DSE7310 via the CAN connections to indicate oil pressure water temperature etc for the display on the engine control All shutdown functions are also controlled by the...

Страница 15: ...p engine genset ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel tank empty 4 Defective spark plug 5 Defective engine ignition module 6 D...

Страница 16: ...ngine is set up for LP when the LP light is out the engine is set up for NG The ECU will then reprogram the engine to operate on the proper fuel GENERATOR SPECIFICATIONS GR150P4 A Stanford Newage Mode...

Страница 17: ...closing X X Leak check fuel lines X X Check air inductionfor leaks X X X X X Check manifold for vacuum leaks X X X X X DrainVaporizer oil build up Engine Exhaust System Inspect exhaust manifold for le...

Страница 18: ...21 psi idle 6 psi 1000 rpm 6 psi 1000 rpm 6 psi 1000 rpm 5 psi 1000 rpm 5 psi 1000 rpm 18 psi 2000 rpm 18 psi 2000 rpm 18 psi 2000 rpm 15 psi 2000 rpm 15 psi 2000 rpm Coolant Capacity Engine 3 5 qts 4...

Страница 19: ...to 1 1 2 inches below the filler neck seat when the coolant is cold WARNING EQUIPMENT DAMAGE Never remove the radiator cap when the engine is hot and never add coolant to any engine that has become ov...

Страница 20: ...20 4300 00 60706 244 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS...

Страница 21: ...21 4300 00 60706 244 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS...

Страница 22: ...22 4300 00 60706 244 ENGINE CONTROL SCHEMATIC...

Страница 23: ...Type THHW THW 2 RHW RHW 2 THHN RHW THWN 2 RHH THHW THW THHW THW 2 THHW THW RHW 2 USE 2 THWN XHHW XHH XHHW SIZE AWG THWN XHHW XHH XHHW USE ZW XHHW 2 ZW 2 OR kcmil USE XHHW 2 ZW 2 44 50 8 35 41 57 68 6...

Страница 24: ...months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of impl...

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