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8

OPM-134/B

INSTALLATION

The max continuous coolant temperature for this unit is 

250°F. This unit should be installed in a well ventilated area, 

ensuring the exhaust air cannot be recirculated back into 

the engine. 

CAUTION

This unit will get hot while it is running and for some 

time afterward.

WARNING: PERSONAL INJURY

Before proceeding with the installation, be sure 

the engine control is in the “stop” position and 

the emergency stop depressed. Also, be sure the 

generator MLCB (main line circuit breaker) is in 

the “off” position and the unit starting battery is 

disconnected.

GENERAL INFORMATION

This engine-generator set is generally supplied as weather 

enclosed packages for quick installation on an outdoor 

concrete pad. They are also available as open skid mounted 

units for indoor installation in a building or protective 

enclosure, properly ventilated, supplied by the installer. The 

factory weather enclosures are acoustical housing intended 

for outdoor installation only. Factory weather enclosed 

units are not intended to be used indoors and no support is 

available to assist in re-engineering finished packaged units.

All versions must be bolted to a solid base for proper 

operation. A properly designed concrete pad is necessary 

for stationary operation. Consult a qualified, licensed 

electrician or contractor to install and wire the gen-set. The 

installation must comply with all national, state, and local 

codes.

Before beginning the installation process, recheck the 

voltage, phase, and amperage rating of the generator 

set. Be certain it can handle the intended load and are 

compatible with the intended loads. Plans for installation 

should be prepared with proper attention to mechanical 

and electrical engineering detail to assure a satisfactory 

system installation. 

The information in this manual is offered only as a guide to 

finalizing your installation plans.

NOTICE

For full service switching of the entire load, the ATS 

must be ‘SE’ (Service Entrance) rated or must have a 

properly rated fusible disconnect installed before the 

ATS to protect the contacts.

ENGINE GENERATOR SET MOUNTING

The unit’s main frame must be bolted solidly to a solid base. 

The engine-generator is mounted on channels which are 

attached with special shock mounts to the main frame. 

This allows the engine-generator free movement without 

affecting the base or surrounding equipment.

WARNING: EQUIPMENT DAMAGE

Never mount these engine-generator sets to a wooden 

base/structure. Over time, the wood will deteriorate 

and the unit mountings will come loose. These units 

must be mounted to a steel or concrete base.

The unit should be mounted to allow ample working room 

around it. A general rule to follow is to allow 24 inches or 

more of clearance for maintenance. Follow local codes for 

clearance from combustible surfaces. 

VENTILATION REQUIREMENTS

OPEN SKID 

WARNING: EQUIPMENT DAMAGE

It is the installer’s responsibility to ensure that there is 

sufficient cooling air available to prevent the engine 

and generator from over heating. Damage caused by 

overheating is not covered by warranty.

Providing proper air movement during your installation 

planning is essential. 

The WINCO installation manual OPM-112 contains 

information on indoor, open skid installations and 

is available electronically through our website or by 

requesting a copy from the factory.

EXHAUST INSTALLATION

WARNING: PERSONAL INJURY

Improper exhaust installation will allow dangerous 

gases to seep into enclosed spaces causing a hazard to 

your health and/or death. 

All exhaust must be piped out of the enclosure. When 

selecting a location to exhaust fumes make sure that the 

potential for contact with people is controlled. Exhaust can 

enter buildings through windows, ventilation systems and 

other openings if proper precautions are not followed.

The exhaust must be isolated from the vibration of the 

engine. If the exhaust is connected in a rigid system it will 

result in damage to the engine. The generator comes 

equipped with an engine mounted flex pipe to aid your 

installation. Ensure proper alignment with the generator. 

The flex can be eliminated if it is pushed to one side to make 

a connection. 

The most direct path possible should be used to get to the 

outside of the enclosure. Each bend restricts the pipe and 

Содержание DR45F4/1

Страница 1: ...help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE __________________________________...

Страница 2: ...MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best...

Страница 3: ...ne generator set has been designed and manufactured to allow safe reliable performance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust...

Страница 4: ...1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 98 Quarts Cooling System 50 50 mix DR65F4 Generator Wattage 62 000 62 000 62 000 62 000 Volts 120 240 120 208 120 240 277...

Страница 5: ...wage nameplate on your generator before selecting the correct information below Model Stamford UCI274C Winding Group 311 Resistances Rotor 1 34 Ohms 22 C Stator 0 0317 Ohms Per Ph 22 C Exciter Rotor 0...

Страница 6: ...emperature altitude fuel and other conditions specified by the manufacturer of applicable engines This unit comes factory set for either key start or manual start With the DSE 7310 MKII controller use...

Страница 7: ...own brackets hardware d Unit components or accessory items shipped loose for on site installation e Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shipping rail...

Страница 8: ...the ATS to protect the contacts ENGINE GENERATOR SET MOUNTING The unit s main frame must be bolted solidly to a solid base The engine generator is mounted on channels which are attached with special...

Страница 9: ...install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manual is offered to assist you in providing the proper fuel for your engine How...

Страница 10: ...ce SERVICING BATTERIES CAUTION EQUIPMENT DAMAGE Voltage spikes can damage the DC control circuits Disconnect the battery charger from the AC power source prior to disconnecting the battery Batteries u...

Страница 11: ...hour meter and the service entrance providing the service entrance ampere rating is within the transfer switch s rated capability If only specific circuits are to be powered under emergency power fail...

Страница 12: ...re sizing based on both wire type and amperage For additional information on wire sizes refer to table 310 16 of the National Electrical Code ANSI NFPA 70 C GROUND LUG These ground lugs are bonded to...

Страница 13: ...t to do contact a competent professional to assist you The NFPA 70 250 34 35 are good technical references PERMANENTLY INSTALLED GENERATORS This WINCO portable generator ships with a bonded neutral an...

Страница 14: ...ng to ensure they function properly SERIAL COMMUNICATION DSE provides a series of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Ne...

Страница 15: ...SCO 300 UL SWITCH When Normal Source Fails Terminals On Transfer Switch Contact Closes TB1 and TB2 Contact Opens TB1 and TB3 Engine start and auxiliary circuit terminal block TB located on 3ATS 3NTS t...

Страница 16: ...d possible serious injury Always inspect unit prior to operation CAUTION For the first 10 seconds of operation all of the oil coolant and electrical shutdowns are disabled This is enough time to cause...

Страница 17: ...unit complete your pre start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting Starting this unit without it properly connected can cause serious...

Страница 18: ...TOP RESET button will stop the unit immediately Pressing the AUTO mode button will stop the unit but only after the cool down timers have timed out and there is no remote start signal being sent to th...

Страница 19: ...filler port using lubricant oil with the suitable oil table in the LUBRICATION section of this manual 6 Use the dip stick to ensure the level of oil does not exceed the MAX limit 7 Insert the dipstic...

Страница 20: ...t until it has emptied completely When empty repair the circuit making sure that the sleeves are Filter perfectly sealed 2 Refill the engine and the heat exchanger until complete top off 3 With the fi...

Страница 21: ...the injection system when the engine is expected to be inoperative for periods of more than two months the following operations must be carried out in preparation for this 1 Drain the lubricant from...

Страница 22: ...Hours Change Oil Filters 600 Hours Change Fuel Filters 600 Hours Change Fuel Pre Filter 600 Hours Check Exhaust System for Damage 6 Months Clean Fuel Tank 6 Months Change Auxiliary Member Belt 1200 Ho...

Страница 23: ...fective fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water...

Страница 24: ...750 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445 485 520 545 560 45 55 7...

Страница 25: ...5 2 35 6685 6 1 5 22 17 7 03 6 1 5 8 62 12 6 0 67 57 5 7 7 51 725 3 27 5 67 57 62 12 2 22 17 02 8 8 7 7 21 0 1 1 51 66 211 725 27 2 35 6685 1 22 17 7 03 5 785 1 6 1 56 25 6 7 6 5 9 6 216 5 9 51 6 5 3...

Страница 26: ...57 67 57 1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7...

Страница 27: ...08 165 HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE DELTA 120 240 VOLTS THREE PHASE AC W...

Страница 28: ...damages WINCO Inc shall not be liable for any claim that requires replacement of engine part or component of the product that is no longer manufactured or available Additionally WINCO Inc will not be...

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