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60706-198

1004-00

lamp on the front of transfer switch; (applicable only when the
transfer switch is equipped with indicating lamps or your
electrician has installed them).  After sufficient time to assure
that power restoration isn’t temporary, return the transfer
switch to normal power (10 - 20 minutes).

9. Place the generator circuit breaker in “off” position.  Do not
remove plug before opening the breaker.

10.Slowly reduce power take-off speed to a minimum and
disengage the power take-off. Some tractors have a brake on
the power take-off that stops the shaft instantly. Stopping the
alternator rotor instantly from rated speed may result in a
broken shaft or other drive line failures.

WARNING: Personal Injury
Never try to manually stop the generator.  Always let it
coast until it stops.

11.Shut off the engine.

12.Disconnect drive shaft (tumbling bar) power take-off end
first, then generator end.

13.Exercise PTO generator for one hour under load at least
twice a year.

STORAGE & MAINTENANCE

If the generator is mounted on an off-highway trailer, such as
the Winco trailer, it should be stored in a garage, barn or
machine shed in a dry and clean location.  The generator
should be covered with a tarpaulin to prevent the entrance of
dust, chaff, and/or moisture.

MAINTENANCE REQUIREMENTS

LUBRICATION

1. Check the generator gear case oil level before each use of
the generator.  See Figure 4.  Maintain the oil level at oil level
plug height.  The generator is shipped with lubricant in the
gear case. Specifications for gear case lubricant are:  API
Service: GL-5  EP Rated, Grade: SAE 85W-90-140, Amount: 1
pint.  The following kinds of oil are recommended for use in
the generator gear case:

Mobil SAE 85W90-140 API Service GL-5
Sunoco/DX XL80W90-140
Kendal Three Star 85W-140
Amoco 85W140 or equivalent

CAUTION:  Equipment Damage
Do not overfill generator gear case.  Overfilling causes
overheating and oil seal failure.

Change the oil every six months or at least once a year.
Change it more often if you use the generator in bad weather.
Use the following procedure to change generator gear case
oil

a. Remove gear case breather. Soak breather in cleaning

solvent, then allow it to dry.

b. Remove oil level check plug.

c. Remove the oil drain plug, drain the oil into a clean oil

resistant container, 1 quart or larger. Check the oil for
metal. Fine metal dust in the oil does not indicate
trouble, but metal chips do. Dismantle the gear case
and look for damaged gears if you find metal chips in
the oil.

d. Replace the oil drain plug. Refill the gear case through

the breather port with new oil of the recommended type.
Fill the case up to oil level check plug height. (It will take
about 1 pint.)

2. The generator bearings are factory lubricated and sealed,
and require no further lubrication.

3. The splined generator input shaft should be cleaned and
lubricated with a thin film of grease before and after each use
of the generator.

4. The drive shaft (tumbling bar) requires greasing.  Keep the
universal joints in the coupling shaft free from grease and dirt
buildup.

NOTE:  Do not over lubricate the universal joints.

CLEANING

1. Inspect for loose or broken wiring connections.  Make sure
that wiring connections are not loose at the generator end,
circuit breakers, and receptacles.

2. Do not allow dirt or chaff to collect in the interior of the
generator or the ventilation openings.  Inspect for indication of
the entrance of mice or insects into the generator.  The inlet
and outlet openings are louvered, but possible damage to the
louvers could occur.  Mice can destroy the generator winding.

WARNING:  Equipment Damage
DO NOT CLEAN THE GENERATOR WHILE IT IS RUNNING.

CAUTION:  Equipment Damage
Most  electrical equipment in North America operates
satisfactorily at frequencies between 59 and 61 Hz (cycles
per second).  Operating the generator at frequencies
outside that range may cause damage to the generator and/
or to electrical equipment driven by the generator.

Содержание 35PTOC-3

Страница 1: ...5PTOC 3 40PTOC 4 45PTOC 17 50PTOC 3 75FPTOC 4 75FPTOC 17 Tractor Drive PTO Generators OWNERS MANUAL INSTALLATION AND OPERATION INSTRUCTIONS SAFETY FIRST READ THIS MANUAL BEFORE OPERATING YOUR GENERATOR 75FPTOC 17 ...

Страница 2: ...2 Assembly 2 INSTALLATION Foundation Mounting 3 Trailer Mounting 3 ELECTRICALCONNECTIONS 4 OPERATION 5 Pre Start Checks 5 Starting Procedure 6 Stopping 6 MAINTENANCE 7 Lubrication 7 Cleaning 8 Storage 8 Trouble Shooting Table 8 36 MONTH WARRANTY 10 PROPER USE AND INSTALLATION You must be sure your new generator set is Properly serviced before operating Operated in a well ventilated area Exhaust ga...

Страница 3: ...ible explosion and or fire a Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any engine contain carbon monoxide an invisible odorless and deadly gas that must be mixed with fresh air a Operate only in well ventilated areas b Never operate indoors 4 NOISE HAZARD Excessive noise is not only tiring bu...

Страница 4: ...tor carefully for freight loss or damage If loss or damage is noted at time of delivery require that the person making the delivery make note of the loss or damage on the freight bill or sign the consigner s memo of the loss or damage Contact the carrier for claim procedures When loss or damage is noted after delivery segregate the damaged material and contact the carrier for claim proce dures Con...

Страница 5: ...ive shaft tumbling bar in a straight or nearly straight line be tween the power take off and the generator input shaft Misalignment must be less than 15 degrees during generator operation even though the mechanical design of the tumbling bar would allow greater misalignment B The foundation must be solid enough to absorb generator starting and reflected load torque during operation C The foundatio...

Страница 6: ...etween the power take off and generator input shafts Misalignment must be less than 15 degrees during generator operation even though the mechanical design of the tumbling bar would allow greater misalignment D The generator mounting area of the trailer bed should be flat All four generator mounting pads must rest firmly on the trailer bed Install shims if necessary to even out the bed under the m...

Страница 7: ...ge AMPSXVOLTS WATTS WATT 1000 kW Load Current in amps Load Wattage Load Voltage Example 250W 120V floodlight load 250W 120V 2 amps approx NOTE Electric motors require much more current to start than to run Commonly the current rating given on a motor nameplate is the full load running current required by the motor not its starting current which is a lot higher Motor starting current requirements v...

Страница 8: ...while watching the voltmeter Readjust en gine throttle to keep generator output under load at 240V 208 V if applicable in green portion of voltmeter scale If engine is equipped with speed governor it may automatically readjust the throttle as the load changes and keep the generator output at the proper level However some governors are not sensitive enough to maintain proper output under changing l...

Страница 9: ...g causes overheating and oil seal failure Change the oil every six months or at least once a year Change it more often if you use the generator in bad weather Use the following procedure to change generator gear case oil a Remove gear case breather Soak breather in cleaning solvent then allow it to dry b Remove oil level check plug c Remove the oil drain plug drain the oil into a clean oil resista...

Страница 10: ...Shorted or open stator 10 Measure between leads for open or short Replace stator if defective 11 Open transformer 11 Connect or tighten primary and secondary leads Check secondary for open circuit Replace transformer if defective 12 Rotating field polarity 12 Check by interchanging F and F leads at the incorrect brushes Inner slip ring is positive F and must be connected to the terminal of the rec...

Страница 11: ...semble tumbling bar see Figure 7 synchronized Excessive 1 Power take off misalignment 1 Correct misalignment It should be less than 15 degrees vibration excessive 2 Loose mounting nuts and bolts 2 Tighten mounting nuts and bolts repair hold down stud or hold down studs mountings 3 Universal joints in coupling 3 Repair or replace defective parts shaft worn or dry 4 Defective bearings 4 Check for po...

Страница 12: ...wlimitationsonthedurationofanimpliedwarranty andsomestatesdonotallow the exclusion or limitation of incidental or consequential damages so that above limitation or exclusion may notapplytoyou Thiswarranty givesyouspecificlegalrights youmayhaveother rights which vary from state to state This warranty is limited to bench labor and parts only no allowance will be made for travel time or removalandrei...

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