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60706-198

1004-00

Description

The WINCO PTO drive generator will provide, depending on
the unit purchased, 120/240V single phase, 120/240V three
phase or 120/208 three phase 60Hz electrical service when
direct-driven. Tractor or vehicle power take-off shafts, can be
used for driving these generators.

NOTE: The prime mover which drives the generator must be
capable of delivering approximately 2 HP per 1000 watts
output from the generator. Observe input RPM specifications.

The generator may be foundation mounted for use as standby
power source, or trailer mounted, and used as portable
electrical power sources for areas where commercial power
is not readily available, such as out buildings.

This generator includes a load sensing transformer which
provides extra motor starting power, a color coded voltmeter to
warn against high or low voltage, three output power recep-
tacles, an overload protection circuit, and an electronic
excitation circuit. To reduce maintenance problems, the
coupling between the generator input shaft and rotor consists
of precision helical gearing rather than a chain link drive. The
input shaft is splined, and is 1-3/8 in diameter.

The factory thoroughly tests each of these generators before
shipment. All are continuous duty rated.

IMPORTANT: THE MANUFACTURER STRONGLY RECOM-
MENDS RUNNING THE GENERATOR UNDER LOAD AT
LEAST ONCE A MONTH IN ORDER TO EVAPORATE ANY
ACCUMULATED MOISTURE CONDENSATION

UNPACKING

CAUTION:  Equipment Damage

DO NOT invert generator during unpacking. The Gearcase
contains oil which will leak out if inverted during unpacking.

Unpack the generator as follows:

1. Remove the carton.

2. Examine the unit for damage.

3. Find the small subpack carton packed in the large carton.
Be careful not to throw away the subpack carton with the large
carton.

4. Open the subpack carton and make sure it contains:

a. Generator instruction manual

b. Load disconnect plug (disassembled, in bag)

5. Remove the four bolts which hold down the generator feet to
the pallet.

6. Lift the generator from the pallet by means of the lifting eye
on the top of the generator.

7. Inspect the generator carefully for freight loss or damage. If

loss or damage is noted at time of delivery, require that the
person making the delivery make note of the loss or damage
on the freight bill, or sign the consigner’s memo of the loss or
damage. Contact the carrier for claim procedures.

When loss or damage is noted after delivery, segregate the
damaged material, and contact the carrier for claim proce-
dures.

“Concealed damage” means damage to the contents of a
package which is not evident when the package is delivered
by the carrier, but which is discovered later. The carrier or
carriers are responsible for merchandise lost or damaged in
transit. The title to the goods rests with the consignee when
the goods are shipped FOB factory, and only the consignee
can legally file claims. Two years are allowed in which to file
suit after a claim is disallowed in writing by the carrier.

Specifications

MODEL

VOLTAGE

PHASE

P/F

AMPERAGE

35PTOC-3

120/240

Single

1.0

146

40PTOC-4

120/208

Three

1.0

111

45PTOC17

120/240

Three

1.0

108

50PTOC-3

120/240

Single

1.0

208

75PTOC-4

120/208

Three

1.0

208

75PTOC-17

120/240

Three

1.0

180

Assembly

The only assembly work required after unpacking the genera-
tor is to assemble  the load disconnect plug, which is con-
tained in a bag in the subpack carton packed in the generator
crate.

The bag contains an instruction sheet, 2 plug bodies (3 plug
bodies for three phase),  four or six contacts with inserts if
required,  two handle and the hardware to assembly the
disconnect plug.  You will need to purchase the appropriate
length of fine stranded copper wire for your application in order
to complete the assembly of the disconnect plug.  DO NOT
USE SO CABLE - USE SINGLE LEAD WELDING CABLE

The following wire sizes are recommended for each unit.

Generator

Size

Model

AWG

Insulation

35PTOC

#2

Neoprene/THHN

40PTOC

#4

Neoprene/THHN

45PTOC

#4

Neoprene/THHN

50PTOC

#1

Neoprene/THHN

75PTOC

#1

Neoprene/THHN

If you require different inserts or contacts for local code,
WINCO has a variety of different inserts and contacts avail-
able.  Contact the factory at 507-357-6831 for pricing.

WARNING: Equipment Damage

Never use acid core solder.  When soldering insure no excess
solder runs down on the contact surface - Solder on the contact
surface will not allow the contacts to mate properly causing
them to burn up.

Содержание 35PTOC-3

Страница 1: ...5PTOC 3 40PTOC 4 45PTOC 17 50PTOC 3 75FPTOC 4 75FPTOC 17 Tractor Drive PTO Generators OWNERS MANUAL INSTALLATION AND OPERATION INSTRUCTIONS SAFETY FIRST READ THIS MANUAL BEFORE OPERATING YOUR GENERATOR 75FPTOC 17 ...

Страница 2: ...2 Assembly 2 INSTALLATION Foundation Mounting 3 Trailer Mounting 3 ELECTRICALCONNECTIONS 4 OPERATION 5 Pre Start Checks 5 Starting Procedure 6 Stopping 6 MAINTENANCE 7 Lubrication 7 Cleaning 8 Storage 8 Trouble Shooting Table 8 36 MONTH WARRANTY 10 PROPER USE AND INSTALLATION You must be sure your new generator set is Properly serviced before operating Operated in a well ventilated area Exhaust ga...

Страница 3: ...ible explosion and or fire a Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any engine contain carbon monoxide an invisible odorless and deadly gas that must be mixed with fresh air a Operate only in well ventilated areas b Never operate indoors 4 NOISE HAZARD Excessive noise is not only tiring bu...

Страница 4: ...tor carefully for freight loss or damage If loss or damage is noted at time of delivery require that the person making the delivery make note of the loss or damage on the freight bill or sign the consigner s memo of the loss or damage Contact the carrier for claim procedures When loss or damage is noted after delivery segregate the damaged material and contact the carrier for claim proce dures Con...

Страница 5: ...ive shaft tumbling bar in a straight or nearly straight line be tween the power take off and the generator input shaft Misalignment must be less than 15 degrees during generator operation even though the mechanical design of the tumbling bar would allow greater misalignment B The foundation must be solid enough to absorb generator starting and reflected load torque during operation C The foundatio...

Страница 6: ...etween the power take off and generator input shafts Misalignment must be less than 15 degrees during generator operation even though the mechanical design of the tumbling bar would allow greater misalignment D The generator mounting area of the trailer bed should be flat All four generator mounting pads must rest firmly on the trailer bed Install shims if necessary to even out the bed under the m...

Страница 7: ...ge AMPSXVOLTS WATTS WATT 1000 kW Load Current in amps Load Wattage Load Voltage Example 250W 120V floodlight load 250W 120V 2 amps approx NOTE Electric motors require much more current to start than to run Commonly the current rating given on a motor nameplate is the full load running current required by the motor not its starting current which is a lot higher Motor starting current requirements v...

Страница 8: ...while watching the voltmeter Readjust en gine throttle to keep generator output under load at 240V 208 V if applicable in green portion of voltmeter scale If engine is equipped with speed governor it may automatically readjust the throttle as the load changes and keep the generator output at the proper level However some governors are not sensitive enough to maintain proper output under changing l...

Страница 9: ...g causes overheating and oil seal failure Change the oil every six months or at least once a year Change it more often if you use the generator in bad weather Use the following procedure to change generator gear case oil a Remove gear case breather Soak breather in cleaning solvent then allow it to dry b Remove oil level check plug c Remove the oil drain plug drain the oil into a clean oil resista...

Страница 10: ...Shorted or open stator 10 Measure between leads for open or short Replace stator if defective 11 Open transformer 11 Connect or tighten primary and secondary leads Check secondary for open circuit Replace transformer if defective 12 Rotating field polarity 12 Check by interchanging F and F leads at the incorrect brushes Inner slip ring is positive F and must be connected to the terminal of the rec...

Страница 11: ...semble tumbling bar see Figure 7 synchronized Excessive 1 Power take off misalignment 1 Correct misalignment It should be less than 15 degrees vibration excessive 2 Loose mounting nuts and bolts 2 Tighten mounting nuts and bolts repair hold down stud or hold down studs mountings 3 Universal joints in coupling 3 Repair or replace defective parts shaft worn or dry 4 Defective bearings 4 Check for po...

Страница 12: ...wlimitationsonthedurationofanimpliedwarranty andsomestatesdonotallow the exclusion or limitation of incidental or consequential damages so that above limitation or exclusion may notapplytoyou Thiswarranty givesyouspecificlegalrights youmayhaveother rights which vary from state to state This warranty is limited to bench labor and parts only no allowance will be made for travel time or removalandrei...

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