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Installation and operating instructions Wilo-Rexa FIT

 47

TROUBLESHOOTING AND POSSIBLE SOLUTIONS

 English

• Secure moving parts to prevent injury.

• Unsanctioned changes to the pump are made at 

the operator's own risk and release the manufac-

turer from any warranty obligations.

Fault: Pump does not start

1.  Electricity supply interrupted, short-circuit or 

earth fault in the cable and/or motor winding

• 

Have the motor and wires checked by a special

-

ist and replaced if necessary

2. 

Fuses, the motor protection switch and/or moni

-

toring devices are triggered

• 

Have a specialist inspect the connections and 

correct them as necessary.

• Have the motor protection switches and fuses 

installed or adjusted according to the technical 

specifications, and reset monitoring equip

-

ment.

• 

Check that the impeller runs freely. If necessary 

clean it and ensure it runs freely again

3. 

The sealing chamber control (optional) has inter

-

rupted the power circuit (operator-related)

• 

See fault: Mechanical seal leaks, sealing cham

-

ber control reports a fault or switches the pump 

off

Fault: The pump starts, but the motor protec-

tion switch triggers shortly after commission-

ing

1. 

The thermal trigger on the motor protection 

switch is incorrectly set

• 

Have a specialist compare the setting of the 

trigger with the technical specifications and 

correct it as necessary

2.  Increased power consumption due to major volt-

age drop

• Have an electrician check the voltage on each 

phase and rewire if necessary

3. 

Two-phase operation

• 

Have a specialist inspect the connection and 

correct it as necessary

4. 

Excessive voltage differences on the three phases

• 

Have a specialist inspect the connection and 

the switching system and correct as necessary

5.  Incorrect direction of rotation

• Swap the 2 phases of the mains supply

6. 

Impeller slowed by accumulation, clogging and/or 

solid matter, increased current consumption

• Switch off the pump, secure it against being 

switched back on again and free the impeller or 

clear the suction port

7. 

The fluid is too dense

• Contact the manufacturer

Fault: Pump is running but not pumping

1. 

No fluid available

• 

Open inlet for tank or slide valve

2.  Intake blocked

• Clean the supply line, slide valve, suction piece, 

suction port or suction strainer

3.  Impeller blocked or slowed

• Switch off the pump, secure it against being 

switched back on again and free the impeller

4. 

Faulty hose/piping

• Replace defective parts

5.  Intermittent operation

• Check switching system

Fault: The pump runs, but not within the speci-

fied operating parameters

1.  Intake blocked

• Clean the supply line, slide valve, suction piece, 

suction port or suction strainer

2.  Slide valve in the pressure pipe closed

• 

Fully open the slide valve

3.  Impeller blocked or slowed

• Switch off the pump, secure it against being 

switched back on again and free the impeller

4.  Incorrect direction of rotation

• Replace two phases on the mains supply

5.  Air in the system

• Check the pipelines, pressure shroud and/or 

hydraulics, and vent if necessary

6.  Pump pumping against excessive pressure

• Check the slide valve in the pressure pipe and 

open it completely if necessary, use a different 

impeller, consult the plant

7.  Signs of wear

• Replace worn parts

8. 

Faulty hose/piping

• Replace defective parts

9. 

Inadmissible levels of gas in the fluid

• Contact the manufacturer

10. 

Two-phase operation

• 

Have a specialist inspect the connection and 

correct it as necessary

11. 

Excessive decrease in the water table during 

operation

• Check the supply and capacity of the system, 

and inspect the level control settings and 

functionality

Fault: The pump does not run smoothly and is 

noisy

1.  Pump is operating in an inadmissible range

• Check the operational data of the pump and 

correct if necessary and/or adjust the operating 

conditions

2.  Suction port, suction strainer and/or impeller 

clogged

• Clean the suction port, suction strainer and/or 

impeller

3.  Impeller stiff

• Switch off the pump, secure it against being 

switched back on again and free the impeller

4. 

Inadmissible levels of gas in the fluid

• Contact the manufacturer

5. 

Two-phase operation

• 

Have a specialist inspect the connection and 

correct it as necessary

6. 

Incorrect direction of rotation

• Replace two phases on the mains supply

7.  Signs of wear

• Replace worn parts

8.  Defective motor bearing

• Contact the manufacturer

Содержание Wilo-Rexa FIT V06DA-110/EAD1-2-T0015-540-P

Страница 1: ...vice es Instrucciones de instalación y funcionamiento pt Manual de Instalação e funcionamento nl Inbouw en bedieningsvoorschriften sv Monterings och skötselanvisning fi Asennus ja käyttöohje hr Upute za ugradnju i uporabu pl Instrukcja montażu i obsługi ru Инструкция по монтажу и эксплуатации lt Montavimo ir naudojimo instrukcija ro Instrucţiuni de montaj şi exploatare ...

Страница 2: ...Fig 2 Fig 3 Fig 1 1 5 7 6 3 4 2 1 5 6 6 3 3 4 2 S1 S2 S3 7b 7a 1 1 5 9 6 3 4 2 S1 S2 S3 8 7b 7a d A A min 1 x d A d min 0 3 x d B ...

Страница 3: ...Fig 6 Fig 7 8 Fig 5 Fig 4 1 4 8 3 3 6 5 2 7 U1 Z1 bn U2 bu Cr M 1 gn ye L N PE W 5 1 2 V 4 U 3 M 3 gn ye L3 L2 21 20 L1 PE 250 V AC 2 5 A cos φ 1 1 ...

Страница 4: ......

Страница 5: ... delivery 35 3 7 Accessories 35 4 Transport and storage 35 4 1 Delivery 35 4 2 Transport 35 4 3 Storage 35 4 4 Return delivery 36 5 Installation 36 5 1 General 36 5 2 Installation methods 36 5 3 Installation 36 5 4 Dry running protection 39 5 5 Electrical connection 40 5 6 Motor protection and activation types 41 6 Commissioning 41 6 1 Electrical system 42 6 2 Rotation control 42 6 3 Level control...

Страница 6: ...rves the right to make technical modifications to units or components This operating and maintenance manual refers to the pump shown on the title page 1 5 Warranty In general the specifications in the current gen eral terms and conditions apply for the warranty You can find these here www wilo com legal Any deviations must be contractually agreed and shall then be given priority 1 5 1 General The ...

Страница 7: ...hen installing or removing the pump never work alone in rooms and sump A second person must always be present The pump must always be switched off before any work is performed on it assembly disman tling maintenance installation The pump must be disconnected from the electrical system and secured against being switched on again All ro tating parts must have come to a stop The operator should infor...

Страница 8: ...ty and monitoring devices The pumps are equipped with a thermal winding monitor The pump is switched off if the motor gets too hot during operation This device must be connected by an electrician and checked to ensure that it functions correctly before commissioning Personnel must be informed about the built in systems and how they work CAUTION The pump should not be operated if the wind ing monit...

Страница 9: ... flu ids gasoline kerosene etc The pumps are not designed for these fluids Wilo Rexa FIT submersible motor pumps are suitable for intermittent pumping of Drainage and sewage Sewage containing faeces Sludges with up to 8 dry matter depend ing on type in domestic and site drainage in accordance with EN 12050 having regard to the regional specific regulations and instructions e g DIN EN 12050 1 and f...

Страница 10: ...gress of moisture will result in damage to the plug Never immerse the plug in fluid and always protect it from moisture 3 3 Operating modes 3 3 1 Operating mode S1 permanent operation The pump can operate continuously at the rated load without exceeding the permissible temper ature 3 3 2 Operating mode S2 short term operation The maximum operating period is specified in minutes e g S2 15 The pause...

Страница 11: ...arts are damaged or missing the transport company or the manufacturer must be notified on the day of delivery Claims made after this date cannot be recognised Damage to parts must be noted on the freight documentation 4 2 Transport Only the appropriate and approved fastening devices transportation and lifting equipment may be used These must have sufficient load bearing capacity to ensure that the...

Страница 12: ...Installation work assembly and installation of the pump may only be carried out by qualified persons The safety instructions must be followed at all times The pump must be inspected for transport dam age before any installation work is carried out 5 1 General For planning and operation of technical sewage systems observe the pertinent local regulations and directives for sewage technology such as ...

Страница 13: ...he surface of the water air will be introduced into the fluid which can accumulate in the pipe system This can result in inadmissible operating conditions and to deacti vation of the entire system Check that the available planning documentation installation plans layout of the collector tank intake ratios is complete and correct Please observe all regulations rules and legal requirements for worki...

Страница 14: ...can be positioned anywhere in the operating space If used in an operating space with a soft bearing surface a hard base must be used to prevent sinking A pressure hose is con nected on the pressure side If operated for longer periods of time in this in stallation type the pump must be fastened to the floor This prevents vibration and ensures quiet and low wearing running If the motor emerges durin...

Страница 15: ... Starting up the pump about 2 4 h As described in the Commissioning section Open slide valves on suction and pressure sides Vent the pressure pipe 5 3 5 Level control Fill levels can be determined using the level control system meaning the pump is switched on and off automatically The fill level can be record ed using float switches pressure and ultrasound measurements or electrodes Note the follo...

Страница 16: ...toring devices before commissioning If the values measured deviate from the specifi cations moisture may have penetrated into the motor or the power supply cable or the monitor ing unit may be defective Do not connect the pump and consult Wilo customer service Insulation resistance of the motor winding Before connecting the power supply cable the insulation resistance must be tested This can be me...

Страница 17: ...ctrical systems in which faults frequently occur we recommend installing additional protective devices provided by the customer overvoltage undervoltage or phase failure relays lightning protection etc We also recommend installing a residual current op erated protection switch Local and national regulations must be observed when connecting the pump 5 6 2 Activation types Direct activation At full ...

Страница 18: ...the correct direction of rotation a clockwise rotating field must be available The pump is not approved for operation with a counter clockwise rotating field 6 2 2 If the direction of rotation is incorrect If the direction of rotation is incorrect for direct start motors 2 phases must be swapped In the case of star delta motors the connections of two windings must be swapped e g U1 with V1 and U2 ...

Страница 19: ...iation 2 of the rated frequency Current consumption permissible deviation between phases is a maximum of 5 Voltage difference between the individual phases max 1 Switching frequency see technical data Avoid air entry in the inlet a deflector plate should be fitted if necessary Minimum water submersion Switching points for level control device or dry running protection Smooth running All slide valv...

Страница 20: ...ly sealed and leak proof For return delivery and storage please also refer to the Transport and storage section 7 5 Disposal 7 5 1 Operating materials Oils and lubricants must be collected in appropri ate containers and properly disposed of in terms of EC Directive 75 439 EEC as well as in compli ance with the provisions of sections 5a and 5b of the German Waste Act or the applicable local laws 7 ...

Страница 21: ...ber is filled with white oil that is potentially biodegradable When changing the oil we recommend the fol lowing oil types Aral Autin PL Shell ONDINA 919 Esso MARCOL 52 or 82 BP WHITEMORE WOM 14 Texaco Pharmaceutical 30 or 40 All oil types marked with are approved for use with foods in accordance with USDA H1 Filling quantities The filling quantities depend on the number of poles 2 pole 900 ml 4 p...

Страница 22: ...ar The monitoring equipment can then be checked with an ohmmeter The follow ing values should be measured Bimetallic strip Value 0 passage Pencil electrode This value must approach infinity If the value is low there is water in the oil Also observe the instructions of the option al evaluation relay If there are larger deviations consult the man ufacturer 8 3 5 Inspection of the switchgear relays u...

Страница 23: ...lt Pump is running but not pumping 1 No fluid available Open inlet for tank or slide valve 2 Intake blocked Clean the supply line slide valve suction piece suction port or suction strainer 3 Impeller blocked or slowed Switch off the pump secure it against being switched back on again and free the impeller 4 Faulty hose piping Replace defective parts 5 Intermittent operation Check switching system ...

Страница 24: ...is defective Replace the mechanical shaft seal and contact the manufacturer Further steps for troubleshooting If the points listed here do not rectify the fault contact Wilo customer service They can help you as follows Telephone or written support from Wilo customer service On site support from Wilo customer service Inspection or repair of the pump at the factory Please note that you may be charg...

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Страница 27: ...Pioneering for You WILO SE Nortkirchenstraße 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com ...

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