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Installation and operating instructions  Wilo 

 SCPV pumps 

 

 

Danger    from    electrical    current    must    be 

eliminated.    Local  directives    or  general 
directives  [e.g. IEC,  VDE  etc.]  and  local  power 
supply companies  must  be  adhered to. 

  

Depending   on   the  type,   size   and   capacity 
(kW),  the  products  produce  a  sound  pressure 
up  to  75  dB  (A)  to  110  dB  (A)  up  to  1  m 
distance. 

 

The     actual     sound     pressure,     however, 

depends  on  several  factors.  These  include, 
for    example,    type  of  prime    mover, 
installation  type;      fastening  of  accessories 
and  pipeline,  operating  site  condition, 
background noise, etc. 

 

Once    the    product    has    been    installed,    We 

recommend  that the operator  makes additional 
measurements under all operating conditions 

2.6    Safety instructions for installation 

and maintenance work

 

The  operator   must  ensure  that   all installation 
and    maintenance  work  is  carried  out  by 
authorized  and  qualified  personnel,  who  are 
sufficiently  informed  from  their  own  detailed 
study of the  operating  instructions. 
Work  on  the    product/unit  must    only  be 
carried  out  when  at  a  standstill.  It  is 
mandatory  that   the  procedure  described  in 
the   installation   and  operating   instructions 
for  shutting  down  the    product/unit  be 
complied with. 
Immediately  on  conclusion  of  the  work,  all 
safety  and   protective    devices   must   be   put 
back in position and/or  re-commissioned. 

 

2.7    Unauthorized modification and manufacture 

of spare parts

 

Unauthorized   modification  and  manufacture of  
spare   parts   will impair  the   safety   of  the 
product/    personnel   and   will  make   void  the 
manufacturer's   declarations  regarding safety. 
Modifications     to   the  

product     are  

only 

permissible 

after     consultation     with     the 

manufacturer.   

Original   spare  

parts    and 

accessories    authorized    by   the    manufacturer 
ensure    safety.    The   use   of   other    parts    will 
absolve us of liability for consequential events. 

 

2.8    Improper  use

 

The  operating  safety  of  the  supplied  product 
only  guaranteed    for  conventional  use  in 
accordance  with  Section  4  of  the  operating 
instructions.  The  limit  values  must  on  no 
account   fall under  or  exceed   those   specified 
in the catalogue/data  sheet. 

2.9    Safety & control devices

 

Direct  controls  are  applicable  when  the  pump 
is  supplied  along  with  motor/panels.    When 
motor/  panel  is in end  user

s scope  of supply, it 

is advised  to go for CE approved  motors 
/panels.  Environmental safety 

Disposal of any unwanted/scrap  material 
should  be  disposed   in  appropriate   way  so  as  not   to 
cause  any harm to the  environment. 
No hazardous  material is used  in Wilo SCPV pumps. 

 

NOTE:

 

To avoid ambiguity in the  use  of the  word 

replace

  the    words 

replace

  and 

renew

” 

are 

used  in  this  manual  in  the    following  context: 
Replace  - To  put   back,  in  its  existing  state,   a 
part  or  component  that    has  previously  been 
removed.  Renew  - To substitute a  new  part  of 
component for a worn or damaged  one. 

 

3 Transport and interim storage

 

Immediately  check  the  pump  and  transport 
packaging  for  damage  in  transit    upon  receipt. 
Take  the  necessary    steps    within  the  period

defined  by the  transport  company  in the  event 
of damage  in transit. 

DANGER! Risk of getting  crushed!

 

The installation  or removal of  the  product  must 
not  be  performed  by  one    person  alone. 
Measures  should  be  taken  to  bar persons  from 
standing  beneath  a  suspended  load.  Further- 
more,  it  is  also  prohibited  to  move  suspended 
loads  over  exposed   workplaces  where  people 
are  present.   The  fastening   devices   should  be 
adapted  to  the  conditions  at  hand  (weather, 
hooking  system,  load,  etc.)  Use  suitable 
fastening  devices  to  handle the  weight  of  the 
product.

 

CAUTION! Risk  of damage to the pump!

 

Risk  of  damage due to  improper  handling during 
transport and storage.

 

The pump should be protected against humidity, 
frost   and  mechanical  damage  during transport 
and interim storage.

 

3.1    Handling

 

CAUTION!  Risk    of  damage  to  the  pump!  Risk  of 
falling!

 

Pumps should never  be  lifted  with slings enga-

 

ged  below  the  bearing  housing.  Eyebolts  on 
pump top  casing  are only  for  lifting  top  casing 
during  maintenance.  Do not  lift  complete  pump 
with  the   eyebolts.  Safe  working  load  of  wire 
ropes  reduces  with  increase  in  included  angle. 
Never put down or pick up the  product when it is 
not  secured.   Tilting of  the   product  should  be 
avoided at all costs.  Also  do  not  lift  the  pump 
along  with  motor

 

Only suitable  lifting gear  and  load  carrying equip- 
ment   with  valid  test  certificates  and  adequate 
lifting  capacity  for  the  loads  involved  (such  as 
belts/    wire   ropes/slings)   should   be    used    for 
lifting  &  transporting   the   product.   If chains  are 
used, they 

Содержание SCPV

Страница 1: ...Wilo SC PV_ 201 310 10_ E0 3 Wilo SCPV pumps en Installationand operating instructions...

Страница 2: ...l and maintain the pump shall be responsible for hassle free installation operation or maintenance of the product This document is prepared with at most care to ensure correct and accurate information...

Страница 3: ...tion and operating instructions Wilo SCPV pumps 2 Fig 1 Pump Handling 3 1 Fig 2 Pump Foundation 7 2 1 Bare Pump HorizontalLifting bar Lifting ropes Motor Motor Stool Split case Pump Pump Stool Foundat...

Страница 4: ...Installation and operating instructions Wilo SCPV pumps 3 Fig 3 Coupling assembly 7 2 3 Fig 4 Suction Layout 7 2 5 Fig 5 Suction Layout 7 2 5...

Страница 5: ...Installation and operating instructions Wilo SCPV pumps 4 Fig 6 Discharge Layout 7 2 6 Fig 7 Discharge Layout 7 2 6...

Страница 6: ...Installation and operating instructions Wilo SCPV pumps 5 Fig 8 Gland Packing Details 7 2 7 Fig 9 Bolt tighting sequence 9 5 2...

Страница 7: ...ended use 9 5 Product information 10 5 1 Data plate 10 5 2 Type key 10 5 3 General description 10 5 4 Scope of delivery 11 5 5 Accessories 11 6 Description and function 11 6 1 Description of the produ...

Страница 8: ...uries WARNING The user can suffer serious injuries Warning implies that serious injury to persons is probable if this information is disregarded CAUTION There is a risk of damaging the pump installati...

Страница 9: ...e when the pump is supplied along with motor panels When motor panel is in end user s scope of supply it isadvised to go for CE approved motors panels Environmental safety Disposal of any unwanted scr...

Страница 10: ...p on operation 3 3 2 Long term storage more than 3 month If the equipment will be subject to extended storage condition prior to installation then the manufacturer must be informed about storage durat...

Страница 11: ...odel dependent Discharge nominal diameters DN 50 up to 400 Flange standard PN 16 25 ISO 7005 2 as needed Limit of fluid temperature min max Mechanical seal version C Gland packing version C 8 up to 12...

Страница 12: ...ion for neck rings Tapings are provided in top half casing for taking water seal flushing connection to the stuffing box Tapings are also provided on top of casing for mounting air cock for venting Th...

Страница 13: ...sher 2105 Non drive end shaft sleeve 2410 Gland packing 3001 Cowl Nut L H 2300 Lantern ring 3031 Sleeve nut L H 2070 Water Thrower 3032 Sleeve nut R H 3250 Coupling key For Mechanical Seal No Part des...

Страница 14: ...d be taken to bar persons from standing beneath a suspended load Further more it is also prohibited to move suspended loads over exposed workplaces where people are present The fastening devices shoul...

Страница 15: ...motor Avoid exposure of the pump to direct sunlight An appropriate solution to avoid frost must be implemented CAUTION Risk of material damage Ensure sufficient ventilation heating if the ambient tem...

Страница 16: ...t mix in the proportion specified earlier for foundation bolt grouting should be used 7 2 3 Alignment of the pumps and its driving units When the sole plate is leveled and the satisfactory alignment i...

Страница 17: ...xed relation to the diameter of the suction branch of the pump The size of the pipe must be such that friction losses are kept to a minimum For example a long suction pipe or one with numerous bends w...

Страница 18: ...Mechanical seal CAUTION Damage to the pump Never start the pump without liquid inside otherwise the mechanical seal will be damaged instantaneously No real operation is required during the setup of t...

Страница 19: ...ay become very hot depending on the operating state of the pump or system fluid temperature CAUTION Danger sealing system damage Any attempt to run the pump dry or partially full may result in seizure...

Страница 20: ...k that all electrical checks on motor relay setting in panel etc have been carried out in accordance with the instructions of motor manufacturer Ensure that mechanical seal connection is provided as s...

Страница 21: ...g the pump If the gland plate is too tight the packing stuff willbe immediately damage At the beginning of the operation the leak at the gland packing should be important It should reduce progressivel...

Страница 22: ...in a fortnight and values compared with that of previous records Check that there is sufficient leakage from the gland packing to ensure proper cooling and lubrication If applicable For mechanical se...

Страница 23: ...wearable components may require renewal Measurements should be taken and recorded of all wearable components at the first and every subsequent overhaul period Reference to these records will enable a...

Страница 24: ...r neck will indicate the amount of diametrical clearance between the casing neck ring and the impeller neck 9 4 2 Shaft Sleeves The shaft sleeve should be examined to see if it is grooved or generally...

Страница 25: ...must be smaller than the corner radius of the track located against the abutment The edge of the abutment must be reduced or chamfered a burred edge can tilt or distort a bearing track If after inspe...

Страница 26: ...on split flange of bottom half casing Position the top half casing by crane chain pulley block with respect bottom half casing so that split faces match Use withdrawal gear trolley crane to support t...

Страница 27: ...pump wear rings and their nuts For the pumps equipped with Gland packing include the gland plate and lubrication spacer For5 years of normal operation Take the same lot of part as for 3 years and add...

Страница 28: ...Gland 1 15 Stud for gland 2 16 Bearing end cover Drive End 1 17 Bearing DriveEnd 1 18 Bearing housing DriveEnd 1 19 Thrust collar 1 20 Bearing end cover NonDrive End 1 21 Stud for bearing end cover 1...

Страница 29: ...Plate 2 14 Stud for gland 2 15 Bearing end cover Drive End 1 16 Bearing Drive End 1 17 Bearing housing Drive End 1 18 Thrust collar 1 19 Bearing end cover Non Drive End 1 20 Stud for bearing end cover...

Страница 30: ...r leaks into suction line Tighten pipe joints with solution 8 Air leaks into pump through stuffing boxes Ensure stuffing box sealing 9 Foot valve too small or leaking Replace I Attend 10 Foot valve pa...

Страница 31: ...of Provide clean liquid for flushing shaft or shaft sleeve 41 Excessive thrust caused by mechanical failure Check pump operation and assembly inside pump or by failure of hydraulic balancing device i...

Страница 32: ...eve N D E 2300 Lantern ring 2310 Gland 2410 Gland packing 2600 Ball bearing 2702 Baering bush 2752 Bearing end cover D E inner 2753 Bearing end cover D E outer 2761 Bearing housing D E 2831 Bearing bu...

Страница 33: ...sleeve N D E 2111 Spacer sleeve 2420 Mechanical seal 2421 Gland Plate 2402 Stuffing box bush 2601 Bearing 2700 Baering bush 2752 Bearing end cover D E inner 2753 Bearing end cover D E outer 2761 Bear...

Страница 34: ...ot B N A 18 SCPV 150 530 HA 6311 ZZ Finocot B N A 19 SCPV 200 310 HA 3380 A Finocot B Grease 20 SCPV 200 320 HA 3380 A Finocot B Grease 21 SCPV 200 370 HA 3380 A Finocot B Grease 22 SCPV 200 360 HB 33...

Страница 35: ...95 13 SCPV 150 290 HA 16 3 230 81 14 SCPV 150 390 HA 17 5 3 275 95 15 SCPV 150 350 HA 17 5 3 275 95 16 SCPV 150 440 HA 17 5 3 275 95 17 SCPV 150 580 HA 20 3 330 114 18 SCPV 150 530 HA 20 3 330 114 19...

Страница 36: ...and Remove gland packing as well as logging ring In case of Mechanical seal remove the nuts of seal gland plate Remove all split flange nuts and the two dowel pins Withdraw the casing top by sliding o...

Страница 37: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ __ Mather and Platt pumps Ltd Part of Wilo SE Germany Mumbai Pune Road Chinchwad Pune 411 019 Maharashtra India Tel 91...

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