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English

Installation and maintenance instructions Wilo-Horizontal pumps 

NP

G

1 Introduction and Safety

1.1

General
These instructions must always be kept close to 
the product's operating location or directly with 
the product.

These instructions are intended to facilitate fami-
liarization with the product and its permitted use. 
Operating the product in compliance with these 
instructions is important to help ensure reliability 
in service and avoid risks. The instructions may not 
take into account local regulations; ensure such 
regulations are observed by all, including those 
installing the product. Always coordinate repair 
activity with operations personnel, and follow all 
plant safety requirements and applicable safety 
and health laws and regulations.

These instructions should be read prior to 
installing, operating, using and maintaining the 
equipment in any region worldwide. The equip-
ment must not be put into service until all the 
conditions relating to safety noted in the 
instructions, have been met.

1.2

CE marking and approvals

It is a legal requirement that machinery and equip-
ment put into service within certain regions of the 
world shall conform with the applicable 
CE Marking Directives covering Machinery and, 
where applicable, Low Voltage Equipment, Elec-
tromagnetic Compatibility (EMC), Pressure Equip-
ment Directive (PED).
Where applicable the Directives and any additional 
Approvals cover important safety aspects relating 
to machinery and equipment and the satisfactory 
provision of technical documents and safety 
instructions. Where applicable this document 
incorporates information relevant to these Direc-
tives and Approvals.
To confirm the Approvals applying and if the pro-
duct is CE marked, check the serial number plate 
markings and the Certification. (See section 9, 
Certification.)

1.3

Disclaimer
Information in these User Instructions is belie-
ved to be reliable. In spite of all the efforts to 
provide sound and all necessary information the 
content of this manual may appear insufficient 
and we don’t  guarantee  as to its completeness 
or accuracy.

We manufacture products to exacting Internatio-
nal Quality Management System Standards as cer-
tified and audited by external Quality Assurance 
organizations. Genuine parts and accessories have 
been designed, tested and incorporated into the 
products to help ensure their continued product 
quality and performance in use. 
Damage or failure caused by misuse is not covered 
by the warranty. In addition, any modification of 
products or removal of original components may 
impair the safety of these products in their use.

1.4

Copyright

All rights reserved. No part of these instructions 
may be reproduced, stored in a retrieval system or 
transmitted in any form or by any means without 
prior permission.

1.5

Duty conditions
The product must not be operated beyond the 
parameters specified for the application. If there 
is any doubt as to the suitability of the product 
for the application intended, contact us for 
advice, quoting the serial number. 

If the conditions of service on your purchase order 
are going to be changed (for example liquid pum-
ped, temperature or duty) it is requested that the 
user seeks the written agreement of the company 
before start up.

1.6

Safety

1.6.1 Summary of safety markings

These User Instructions contain specific safety 
markings where non-observance of an instruction 
would cause hazards. The specific safety markings 
are:
This symbol indicates electrical safety instructions 
where non-compliance will involve a high risk to 
personal safety or the loss of life.

This symbol indicates safety instructions where 
non-compliance would affect personal safety and 
could result in loss of life.

This symbol indicates “hazardous and toxic fluid” 
safety instructions where non-compliance would 
affect personal safety and could result in loss of 
life.

1.6.2 Personnel qualification and training

All personnel involved in the operation, installa-
tion, inspection and maintenance of the unit must 
be qualified to carry out the work involved. If the 
personnel in question do not already possess the 
necessary knowledge and skill, appropriate trai-
ning and instruction must be provided. 

This symbol indicates safety instructions 
where non-compliance will involve some 
risk to safe operation and personal safety 
and would damage the equipment or pro-
perty.

This sign is not a safety symbol but indica-
tes an important instruction in the assem-
bly process.

CAUTION!

NOTE:

Содержание NPG 100-315

Страница 1: ...GB Installation and operating instructions Wilo NPG 4095556 Ed_01_gb_0610_Wilo NL NLG NPG www promhimtech ru zakaz promhimtech ru...

Страница 2: ...Quality Management System Standards as cer tified and audited by external Quality Assurance organizations Genuineparts andaccessories have been designed tested and incorporated into the products to he...

Страница 3: ...us liquids 1 7 Noise level When pump noise level exceeds 85 dBA attention must be given to prevailing Health and Safety Legislation to limit the exposure of plant opera ting personnel to the noise The...

Страница 4: ...e which travels through the walls and windows does not generate too high noise levels in the machine room s surroun dings 2 Transport and storage 2 1 Consignment receipt and unpacking Immediately afte...

Страница 5: ...lar as possible If necessary a lifting beam can be placed between the winch and the load When heavy pieces are lifted up never stay or work under the load or in the area which could be in the path of...

Страница 6: ...ve when in contact with the pump motor unit and its working parts Important for other liquids consult us for preliminary advice The NPG type pump is a single stage pump with axial suction support unde...

Страница 7: ...DN 250 DN 300 DN 350 DN 400 DN 500 200 4 6 250 4 4 6 6 300 4 6 315 8 8 12 12 350 4 6 355 8 8 12 12 400 8 8 8 12 12 12 450 8 12 500 16 10 10 10 6 5 4 15 15 15 10 6 650 6 5 10 NPG 200 315 37 4 12 NPG Ty...

Страница 8: ...Put shims on the foundation surface approx 20 25 mm thick one on each side of the bolt hole as an alternative leveling screws can be used Lay the base plate and level in both directions with extra sh...

Страница 9: ...ent observed on site is due to a wrong adjustment under the base plate disturbed during transport or because of forces exerted by the pipework It is only necessary to rectify the adjustment under base...

Страница 10: ...r their sharing out on the pump flanges refer to standard NFCR 13 931 4 4 2 Suction piping 4 4 2 1 Design of a flooded suction line The suction line must be as short and direct as possible never mount...

Страница 11: ...sure surge and from reverse rotation If necessary a control manometer can be connec ted on the pipework 4 4 4 Final checks a Check the tightening of anchor bolts Tighten them if necessary b Check that...

Страница 12: ...See sections 5 5 4 and 5 5 5 If a defect of cooling can lead to temperature hig her than those acceptable a system of cooling surveillance must be installed Exceptwhenexplicitlyrequiredbythecustomerin...

Страница 13: ...pump with the outlet valve closed for a period longer than 30 seconds If NO pressure or LOW pressure STOP the pump Refer to faultfinding chart for fault diagnosis The pump should run smoothly and wit...

Страница 14: ...ne can present a danger to operators they must be shiel ded to avoid accidental contact If a 100 pro tection is not possible the machine access must be confined to the maintenance staff only If the te...

Страница 15: ...gauge is directly proportional to SG Power absorbed is also directly proportional to SG It is therefore important to check that any change in SG will not overload the pump driver or over pressurize t...

Страница 16: ...rking on the pump take measures to prevent an uncontrolled start Put a warning board on the starting device with the words Machine under repair do not start With electric drive equipment lock the main...

Страница 17: ...maintenance If after some time the leakage becomes too great the glandshouldbe tightened againin order to return these to a normal level If re tightening is not possible new packing must be installed...

Страница 18: ...allic surfaces if necessary with preservative is recommended at 6 monthly intervals 6 4 Recommended spares and consumable items 1500 2250 3011 3012 4130 4610 Dimensions in millimeters Gland packing Pu...

Страница 19: ...fer to sectional dra wings for part numbers and identifica tion CAUTION Trouble Possible Causes Solutions Insuffcient flowrate Pump or suction pipe not completely filled Check and complete filling Air...

Страница 20: ...bubbles in pipes Check and desecrate the pipes Suction level too low Check the available NPSH the required NPSH Reduce geometrical suction lift Reduce head losses in pipes and in fit tings diameter in...

Страница 21: ...ressure Rotation speed too low check the dri ver Check the connection in the terminal box according to the voltage Presence of air Check and de aerate Suction pressure insufficient Check the available...

Страница 22: ...English Installation and maintenance instructions Wilo Horizontal pumps NPG 8 Parts list and drawings 8 1 Sectional drawings Pump NPG Bearing Size 32 42 Pump NPG Bearing Size 55...

Страница 23: ...English 26 Wilo AG 09 2005 Bearing 55a and 55b Pump NPG Bearing Size 70...

Страница 24: ...stem etc are provided as separate documents in their original format If further copies of these are required they should be obtained from the sup plier for retention with these User Instructions Parts...

Страница 25: ...ique directive Niederspannungsrichtlinie 2006 95 EG Low voltage directive Directive basse tension und entsprechender nationaler Gesetzgebung and with the relevant national legislation et aux l gislati...

Страница 26: ...EG EG EMV Elektromagnetisk kompatibilitet 2004 108 EG EG Lavspenningsdirektiv 2006 95 EG Anvendte harmoniserte standarder s rlig 1 FIN CE standardinmukaisuusseloste Ilmoitamme t ten ett t m laite vas...

Страница 27: ...lint Budapest T 36 23 889500 wilo wilo hu Ireland WILO Engineering Ltd Limerick T 353 61 227566 sales wilo ie Italy WILO Italia s r l 20068 Peschiera Borromeo Milano T 39 25538351 wilo italia wilo it...

Страница 28: ...00 T 01805 W I L O K D 9 4 5 6 5 3 F 0231 4102 7126 Erreichbar Mo Fr von 7 17 Uhr Wochenende und feiertags 9 14 Uhr elektronische Bereitschaft mit R ckruf Garantie Kundendienst Anforderung Werksrepara...

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