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3

1 General

The CAT 5 booster set is a pressure boosting 

system designed for raising the pressure of water 

for wash down requirements. Using a single pump 

fixed or variable speed booster, 115 litre actual 

capacity tank with category 5 backflow prevention 

via an AB airgap. 

ATTENTION! Installation and commissioning by 

qualified personnel only!

NOTE – An onsite audit must be completed once 

installed to ensure there are no contributing 

factors that may compromise the air gap (ie. 

foaming, splashing)

2 Safety

Any works carried out on CAT 5 booster sets must 

be completed by a qualified person. Failure to 

comply to any of the information in this manual 

may cause potential hazards to people and the 

environment and may void the warranty.
Operators must be fully aware of all functions of 

the boosterset and any risks associated. For more 

information on training please contact Wilo Ph: 

01283 523 000

WARNING! Local regulations must be complied 

to when installing and maintaining the booster 

set

2.1 Symbols and Signals

DANGER! 

Extremely dangerous situation. Non-

observance could cause death or serious injuries.

WARNING! 

The user may suffer from injuries 

(serious). The mention of warning involves that 

personal (serious) injuries may happen when 

precautions are not observed.

ATTENTION! 

Damage could be caused to the 

pump or installation. The mention of attention 

is used to indicate that by ignoring the relevant 

safety instructions, damage could be caused to 

the pump or its operation.

NOTE - 

Useful remark for product handling. Any 

possible difficulty is mentioned.

2.2 Modification and Spare Parts

Modifications to the booster are prohibited and 

will invalidate the warranty. Wilo Approved spares 

must be used at all times. For information on 

spares see Table 4 of this manual

3 Transport and Storage

CAT 5 booster must always be transported 

by pallet and moved with appropriate lifting 

equipment. Booster must be stored in a dry 

environment between –25 °C to +55 °C.

NOTE – If stored for future installation the film 

wrapping must not be removed and must be 

stored in a dry environment

4 Description and Operation
4.1 MHI PS-EM (Single Phase Fixed Speed)
4.1.1 Operating Mode

CAT 5 PS-EM is a fixed speed booster set which 

is controlled with a Hand Off Auto (HOA) box via 

a pressure switch.  When the switch is turned to 

Hand Mode the set will run at full speed constantly 

and will not turn off. When the switch is turned to 

Auto Mode the set will run until the pressure set 

on the pressure switch has been reached. Once the 

pressure has been achieved the set will run until 

the programmable timer times out 

4.1.2 Operating Features

•Programmable pressure switch – Sets the 

pressure at which the timer starts via dials on the 

front of the switch (Fig 6)
•Programmable timer – Sets the length of time the 

booster will run once the set pressure has been 

achieved. Programmable in the HOA box (Fig 6)
•Low water cut out switch – Turns the booster off 

instantly once the water level drops below a set 

level to stop air from entering the pump (Fig 1)
•Volt Free Contacts (VFC) – Normally open and 

normally closed contacts signal if the pump has 

tripped under high current  (Fig 1)

NOTE – Programmable timer is inside the HOA 

box and is factory set at 120 seconds to reduce 

start/stop frequency of the set.

 

Содержание 2819142

Страница 1: ...819146 CAT5 1MHI206 PS EM 29992804 CAT5 1MHI206 EC EM 2 2819147 CAT5 1MHI402 PS EM 29992805 CAT5 1MHI402 EC EM 2 2819148 CAT5 1MHI403 PS EM 29992806 CAT5 1MHI403 EC EM 2 2819149 CAT5 1MHI404 PS EM 299...

Страница 2: ...s 4 4 4 2 Operating Features 4 5 Installation 5 1 Hydraulic Connections 4 5 2 Electrical Connections 4 6 Commissioning 6 1 Commissioning 5 6 2 Maintenance 5 7 Warranty 5 8 Figures Fig 1 MHI PS EM Elec...

Страница 3: ...ifficulty is mentioned 2 2 Modification and Spare Parts Modifications to the booster are prohibited and will invalidate the warranty Wilo Approved spares must be used at all times For information on s...

Страница 4: ...set level to stop air from entering the pump Programmable electronic menu with alarm log and run timer Table 2 4 4 MHIE EM Single Phase Variable Speed 4 4 1 Operating Mode MHIE EM is a variable speed...

Страница 5: ...recommend that the expansion vessel is checked at least annually This may require more frequent checks if the unit is subject to higher frequencies of use Checks should be made on condition of stored...

Страница 6: ...6 Fig 1 MHI PS EM Electrical Connections Fig 2 MHIE DM Electrical Connections 8 Figures...

Страница 7: ...7 Fig 3 MHI EC EM Fig 4 MHIE EM Electrical Connections...

Страница 8: ...8 Fig 5 General Arrangement Hydraulic Fig 6 PS EM Layout...

Страница 9: ...9 Fig 7 MHIE EM DM Layout Fig 8 MHIE EM Controls...

Страница 10: ...10 Manual Mode Inverter On Green LED Automatic Mode Alarm Red LED Menu Pump Running Yellow LED Enter Pump in Automatic Mode Green LED Table 1 Driver User Interface EC EM Fig 9 MHI EC EM Layout...

Страница 11: ...ressure before the pumps start 0 3 Bar Time Before Stop Time the pumps will run once the pressure has been reached at no flow 15 Sec MENU HISTORIC Running Time Total pump running hours Hrs Pump Cycles...

Страница 12: ...technical service depart ment E031 OVER T If the temperature is too high the controller will stop the motor from running Check that the water temperature does not exceed 40 C Check that the ambient te...

Страница 13: ...1 230 4024288 MHi205 1 E 1 230 4024290 MHi206 1 E 1 230 4024292 MHi402 1 E 1 230 4024294 MHi403 1 E 1 230 4024296 MHi404 1 E 1 230 4024298 MHi405 1 E 1 230 4024300 MHi406 1 E 1 230 4148406 MHIE205N 1...

Страница 14: ...2 Pumps 4024283 MHi202 1 E 3 4024285 MHi203 1 E 3 4024287 MHi204 1 E 3 4210718 MHi205 1 E 3 4210722 MHi206 1 E 3 4024293 MHi402 1 E 3 4024295 MHi403 1 E 3 4210725 MHi404 1 E 3 4210732 MHi405 1 E 3 421...

Страница 15: ...Electromagnetic Compatibility Directive WEEE Directive ROHS Directive As well as following harmonized standards If the above mentioned series are technically modified without our approval this declar...

Страница 16: ......

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