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Wilden SANFLO PX15, Руководство по эксплуатации и техническому обслуживанию

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WILDEN PUMP & ENGINEERING, LLC 

22 

WIL-12320-E-05

NOTE: In the event of a power failure, the air shut-off valve should 
be closed if restarting of the pump is not desirable once power is 
regained.

AIR-OPERATED PUMPS: To stop the pump from operating in an 
emergency situation, simply close the air shut-off valve (user- 
supplied) installed in the air supply line.  A properly functioning 

valve will stop the air supply to the pump, therefore stopping 
output.  This air shut-off valve should be located far enough away 
from the pumping equipment such that it can be reached safely in 
an emergency situation.

S U G G E S T E D   I N S T A L L A T I O N

Содержание SANFLO PX15

Страница 1: ...W h e r e I n n o v a t i o n F l o w s www wildenpump com EOM Engineering Operation Maintenance WIL 12320 E 05 REPLACES WIL 12320 E 04 PX15 Saniflo Hygienic Series Metal Pumps...

Страница 2: ...PTFE Fitted 14 Full Stroke SIPD Fitted 15 Reduced Stroke PTFE Fitted 16 Reduced Stroke SIPD Fitted 17 Reduced Stroke Ultra Flex Fitted 18 B Suction Lift Curves 19 SECTION 6 SUGGESTED INSTALLATION OPER...

Страница 3: ...supply pressure CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult Chemical Resistance Guide E4 CAUTION Do not exceed 82 C 180 F air in...

Страница 4: ...niflo HS Wil Gard 110V DIN Connection 0781 Saniflo HS Wil Gard 220V DIN Connection 0782 Saniflo HS Wil Gard 110V w Swivel Stand DIN Connection 0783 Saniflo HS Wil Gard 220V w Swivel Stand DIN Connecti...

Страница 5: ...eachesthelimitofitsdischarge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces diaphragm B away from the center while pulling diaphragm A to the...

Страница 6: ...inch A 602 23 7 B 184 7 2 C 682 26 8 D 1141 44 9 E 1199 47 2 F 74 2 9 G 685 27 0 H 363 14 3 J 559 22 0 K 46 1 8 L 401 15 8 M 351 13 8 N 318 12 5 P 356 14 0 R 10 0 0 4 LW0112 REV A DIMENSIONS ITEM MET...

Страница 7: ...mm STANDARD inch A 602 23 7 B 213 8 4 C 711 28 0 D 1170 46 1 E 1228 48 4 F 74 2 9 G 714 28 1 H 498 19 6 J 693 27 3 K 46 1 8 L 401 15 8 M 351 13 8 N 394 15 5 P 432 17 0 R 10 4 DIMENSIONS ITEM METRIC m...

Страница 8: ...Ball and mushroom check valves are not recommended for the horizontal mounting configuration DIMENSIONS ITEM METRIC mm STANDARD inch A 406 16 0 B 203 8 0 C 422 16 6 D 557 21 9 E 597 23 5 F 410 16 1 G...

Страница 9: ...PX15 P X 1 5 S A N I F L O H S P E R F O R M A N C E S A N I F L O...

Страница 10: ...at exceeds previous industry standards Pro Flo XTM Operating Principle S e c t i o n 5 A Turning the dial changes the relationship between air inlet and exhaust porting Each dial setting represents an...

Страница 11: ...this case 9 8 scfm Step 2 Determining flow and air X Factors Locate your discharge pressure 40 psig on the verti cal axis of the EMS curve Figure 2 Follow along the 2 8 bar 40 psig horizontal line un...

Страница 12: ...psig discharge pressure After locat ing this point on the flow curve draw a verti cal line downward until reaching the bottom scale on the chart and identify the flow rate In our example it is 38 6 l...

Страница 13: ...different than the flow point plotted in example 2 1 Af ter estimating or interpolating this point on the curve draw a vertical line downward un til reaching the bottom scale on the chart and identify...

Страница 14: ...ing 4 which allows maximum flow The EMS curve allows the pump user to deter mine flow and air consumption at each EMS setting For any EMS setting and discharge pressure the X factor is used as a multi...

Страница 15: ...9 Nm 3 h 47 scfm The flow rate was reduced by 12 while the air consumption was reduced by 27 thus providing increased efficiency For a detailed example for how to set your EMS see beginning of perform...

Страница 16: ...he pump user to deter mine flow and air consumption at each EMS setting For any EMS setting and discharge pressure the X factor is used as a multiplier with the original values from the setting 4 per...

Страница 17: ...ows maximum flow The EMS curve allows the pump user to deter mine flow and air consumption at each EMS setting For any EMS setting and discharge pressure the X factor is used as a multiplier with the...

Страница 18: ...ne flow and air consumption at each EMS setting For any EMS setting and discharge pressure the X factor is used as a multiplier with the original values from the setting 4 performance curve to calcula...

Страница 19: ...4 which allows maximum flow The EMS curve allows the pump user to deter mine flow and air consumption at each EMS setting For any EMS setting and discharge pressure the X factor is used as a multipli...

Страница 20: ...ne flow and air consumption at each EMS setting For any EMS setting and discharge pressure the X factor is used as a multiplier with the original values from the setting 4 performance curve to calcula...

Страница 21: ...s that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of the pumping fluid elevation atmospheric pressure and pipe friction loss all affect the am...

Страница 22: ...N O T E S...

Страница 23: ...d off which improves pump performance MUFFLER Sound levels are reduced below OSHA specifications using the standard Wilden muffler Other mufflers can be used to further reduce sound levels but they us...

Страница 24: ...p the pump from operating in an emergency situation simply close the air shut off valve user supplied installed in the air supply line A properly functioning valve will stop the air supply to the pump...

Страница 25: ...to identify pumps that are poorly suited to their applications Pump will not run or runs slowly 1 Ensure that the air inlet pressure is at least 0 4 bar 5 psig above startup pressure and that the dif...

Страница 26: ...es Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The model photographed fo...

Страница 27: ...ousing valve ball and gasket Step 5B If your pump is fitted with a mushroom valve remove the mushroom valve housing mushroom valve and gasket Step 5C If your pump is fitted with a flap valve remove th...

Страница 28: ...on the liquid chambers and air chambers to assist with proper alignment during reassembly Step 10A Next remove the liquid chamber from the center section assembly Step 10B If your pump is fitted with...

Страница 29: ...Next remove the large clamp bands and the liquid chamber on either side of the pump Step 3 TheWil Gard sensor cables can be easily removed from the diaphragm assembly by simply pulling them from betwe...

Страница 30: ...ile attached to the stand If it is necessary to remove the pump from the stand while fully assembled use a hoist or mechanical means to support the pump as it is removed from the stand To remove your...

Страница 31: ...s Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of hazardous effects of contact with your process fluid Step 1 Using a 9 16 wrench loosen t...

Страница 32: ...f the air valve Step 7 Remove the air valve spool from the air valve body by threading one air valve bolt into the end of the air valve spool and gently sliding the spool out of the air valve body Ins...

Страница 33: ...for nicks gouges and wear Replace pilot sleeve or outer sleeve O rings if necessary During re assembly never insert the pilot spool into the sleeve with the notched end first this end incorporates the...

Страница 34: ...ring See Figure A Open the pliers as wide as the seal diameter will allow then with two fingers pull down on the top portion of the seal to form kidney bean shape See Figure B Lightly clamp the plier...

Страница 35: ...ested flow rate for the PX15 HS pump is 100 gpm 22 7 m3 hr usually higher is better Typical CIP temperature is 77 C to 82 C 170 F to 180 F Typical chemicals include NaOH sodium hydroxide caustic for w...

Страница 36: ...SANIFLO HS E X P L O D E D V I E W WILDEN PUMP ENGINEERING LLC 34 WIL 12320 E 05 SWIVEL STAND OPTION FULL STROKE RUBBER TPE FULL STROKE IPD W 3 A BACK UP FULL STROKE IPD FLAP MUSHROOM REDUCED STROKE I...

Страница 37: ...15 7202 03 15 7202 03 15 7202 03 15 7202 03 23 Elbow 3 EHEDG 4 15 5240 10 385P 15 5240 10 385P 15 5240 10 385P 15 5240 10 385P 15 5240 10 385P 15 5240 10 385P 24 T Section 3 EHEDG 2 15 5160 10 385P 1...

Страница 38: ...15 7651 10 83 N A 46 Nut Cap 5 16 18 Pump Stand 4 08 6600 03 72 08 6600 03 72 08 6600 03 72 08 6600 03 72 08 6600 03 72 08 6600 03 72 47 Pad Pump Stand 4 08 7670 20 08 7670 20 N A 08 7670 20 08 7670 2...

Страница 39: ...N O T E S...

Страница 40: ...D E D V I E W P A R T S L I S T I N G WILDEN PUMP ENGINEERING LLC 38 WIL 12320 E 05 SWIVEL STAND OPTION FULL STROKE RUBBER TPE FULL STROKE IPD W 3 A BACK UP FULL STROKE IPD FLAP MUSHROOM REDUCED STROK...

Страница 41: ...5000 10 385P 22 Clamp Band Assy 4 8 15 7202 03 15 7202 03 15 7202 03 15 7202 03 15 7202 03 15 7202 03 23 Elbow 3 EHEDG 4 15 5240 10 385P 15 5240 10 385P 15 5240 10 385P 15 5240 10 385P 15 5240 10 385...

Страница 42: ...Nut Cap 5 16 18 Pump Stand 4 08 6600 03 72 08 6600 03 72 08 6600 03 72 08 6600 03 72 08 6600 03 72 08 6600 03 72 47 Pad Pump Stand 4 08 7670 20 08 7670 20 N A 08 7670 20 08 7670 20 N A 48 Washer Flat...

Страница 43: ...N O T E S...

Страница 44: ...A PX15 SANIFLO HS Horizontally Mounted E X P L O D E D V I E W E X P L O D E D V I E W P A R T S L I S T I N G WILDEN PUMP ENGINEERING LLC 42 WIL 12320 E 05 FULL STROKE IPD FULL STROKE PTFE LW0125 Rev...

Страница 45: ...385P 21 Clamp Band Assy 4 10 15 7202 03 15 7202 03 22 Reducer 4 3 4 15 5290 10 83P 15 5290 10 83P 23 Clamp Band Assy 2 Large 2 08 7300 03 385 08 7300 03 385 24 Screw HHC 3 8 16 X 3 4 08 6120 03 08 612...

Страница 46: ...SANIFLO HS Horizontally Mounted 1935 2004 EC E X P L O D E D V I E W E X P L O D E D V I E W P A R T S L I S T I N G WILDEN PUMP ENGINEERING LLC 44 WIL 12320 E 05 FULL STROKE IPD FULL STROKE PTFE LW01...

Страница 47: ...nd Assy 4 10 15 7202 03 15 7202 03 22 Reducer 4 3 4 15 5290 10 83P 15 5290 10 83P 23 Clamp Band Assy 2 Large 2 08 7300 03 385 08 7300 03 385 24 Screw HHC 3 8 16 X 3 4 08 6120 03 08 6120 03 25 Washer F...

Страница 48: ...N A 15 1375 68E white yellow 15 1215 68E white yellow LW0119 Rev B See BOM Chart Product Contact Components PX15 SANIFLO HS MATERIAL DIAPHRAGMS Color Code REDUCED STROKE BACK UP DIAPHRAGMS Color Code...

Страница 49: ...1215 68 white yellow Product Contact Components PX15 SANIFLO HS Horizontal Mounted 1935 2004 EC MATERIAL DIAPHRAGMS Color Code FULL STROKE BACK UP DIAPHRAGMS Color Code GASKET 4 Color Code FDA BUNA N...

Страница 50: ...of this authorization for the use of the 3 A Symbol is based upon the voluntary certification by the applicant for it that the equipment listed above complies fully with the 3 A Sanitary Standards des...

Страница 51: ......

Страница 52: ...V AA NN PP SS BNU EPU FBS FES FSS FWS FWL TEU TSU TSS TWS ZSS FS FW TF FS FW STF 0070 0075 0120 E 76 mm 3 FDA Pro Flo X Models PX XPX 15 SS A C N S AA SS PP BNU EPU FSS FWS TEU TSU TSS TWS ZSS FS FW T...

Страница 53: ...N O T E S...

Страница 54: ...N O T E S...

Страница 55: ...omes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

Страница 56: ...POLYMER BLENDING SYSTEMS fluiddynamics1 com GRISWOLD CENTRIFUGAL PUMPS griswoldpump com MAAG FILTRATION PLASTIC MANUFACTURING PROCESSING FILTRATION maag com MAAG INDUSTRIAL PUMPS GEAR SCREW PUMPS maa...

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