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Wilden PS8 Saniflo HS Series, Инженерия, эксплуатация и обслуживание

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PS8 SANIFLO™ HS

MATERIAL

 DIAPHRAGMS 

(Color Code)

 FULL-STROKE 
DIAPHRAGMS 

(Color Code)

 FULL-STROKE 

BACKUP 

DIAPHRAGMS 

(Color Code)

 EZ-INSTALL 

DIAPHRAGMS          

(Color Code)

FULL-STROKE  

IPD 

DIAPHRAGMS 

(Color Code)

FULL-STROKE 

IPD BACKUP 

DIAPHRAGMS          

(Color Code)

VALVE BALLS 

(Color Code)

GASKETS, 2" 

(Color Code)

GASKETS, 3" 

(Color Code)

FDA BUNA-N

04-1010-69  

(2 yellow dots)

N/A

N/A

N/A

N/A

N/A

08-1086-69  

(2 yellow dots)

08-1375-69  

(red dot)

15-1375-69  

(red dot)

FDA EPDM

04-1010-74  

(2 blue dots)

N/A

N/A

N/A

N/A

N/A

08-1086-74  

(2 blue dots)

08-1375-74 

(green dot)

15-1375-74 

(green dot)

SANIFLEX™

04-1010-56 

(cream)

N/A

04-1065-56 

(cream)

04-1022-56 

(cream)

04-1031-56 

(cream)

N/A

08-1086-56 

(cream)

N/A

N/A

PTFE

04-1030-72  

(2 blue dots)

04-1040-55 

(white)

N/A

N/A

N/A

04-1061-55 

(white)

08-1086-55 

(white)

08-1375-55 

(white)

15-1375-55 

(white)

FDA WIL-FLEX™

N/A

N/A

04-1065-57  

(2 orange dots)

04-1022-57  

(2 orange dots)

04-1031-57  

(2 orange dots)

N/A

08-1086-57  

(2 orange dots)

N/A

N/A

FDA VITON

®

N/A

N/A

N/A

N/A

N/A

N/A

N/A

02-1400-68-85 

(white/yellow)

15-1375-68 

(white/yellow)

▲

  Product Contact Components

LW0252 Rev. E

▲

  

PS8 SANIFLO™ HS 1935/2004/EC

MATERIAL

 DIAPHRAGMS 

(Color Code)

 FULL-STROKE 
DIAPHRAGMS 

(Color Code)

 FULL-STROKE 

BACKUP 

DIAPHRAGMS 

(Color Code)

 EZ-INSTALL 

DIAPHRAGMS          

(Color Code)

FULL-STROKE  

IPD 

DIAPHRAGMS 

(Color Code)

FULL-STROKE 

IPD BACKUP 

DIAPHRAGMS          

(Color Code)

VALVE BALLS 

(Color Code)

GASKETS, 2" 

(Color Code)

GASKETS, 3" 

(Color Code)

FDA BUNA-N

04-1010-69E  

(2 yellow dots)

N/A

N/A

N/A

N/A

N/A

08-1086-69E  

(2 yellow dots)

08-1375-69E 

(red dot)

15-1375-69E 

(red dot)

FDA EPDM

04-1010-74E  

(2 blue dots)

N/A

N/A

N/A

N/A

N/A

08-1086-74E  

(2 blue dots)

08-1375-74E 

(green dot)

15-1375-74E 

(green dot)

SANIFLEX™

04-1010-56E 

(cream)

N/A

04-1065-56E 

(cream)

04-1022-56E 

(cream)

04-1031-56E 

(cream)

N/A

08-1086-56E 

(cream)

N/A

N/A

PTFE

04-1030-72E  

(2 blue dots)

04-1040-55E 

(white)

N/A

N/A

N/A

04-1061-55E 

(white)

08-1086-55E 

(white)

08-1375-55E 

(white)

15-1375-55E 

(white)

FDA VITON

®

N/A

N/A

N/A

N/A

N/A

N/A

N/A

02-1400-68-85E 

(white/yellow)

15-1375-68E 

(white/yellow)

▲

  Product Contact Components

LW0253 Rev. E

WIL-12620-E-03

 31 

WILDEN PUMP & ENGINEERING, LLC

S e c t i o n   1 0

E L A S T O M E R   O P T I O N S

Содержание PS8 Saniflo HS Series

Страница 1: ...W h e r e I n n o v a t i o n F l o w s www wildenpump com wildenpump com EOM Engineering Operation Maintenance Where Innovation Flows PS8 Saniflo Hygienic Series Metal Pumps...

Страница 2: ...flo HS Full Stroke Integral Piston Diaphragm Fitted 7 PS8 Saniflo HS PTFE Integral Piston Diaphragm Fitted 8 Suction Lift Curves 9 SECTION 6 SUGGESTED INSTALLATION OPERATION TROUBLESHOOTING 10 SECTION...

Страница 3: ...ceed 8 6 bar 125 psig air supply pressure CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult the Chemical Resistance Guide CAUTION Do n...

Страница 4: ...rd 220V w Swivel Stand 0778 Saniflo HS DIN Connection 0779 Saniflo HS w Swivel Stand DIN Connection 0780 Saniflo HS Wil Gard 110V DIN Connection 0781 Saniflo HS Wil Gard 220V DIN Connection 0782 Sanif...

Страница 5: ...fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmos pheric pressure forces fluid into the inlet manifold...

Страница 6: ...460 18 1 B 220 8 6 C 595 23 4 D 910 35 8 E 958 37 7 F 51 2 0 G 52 2 1 H 386 15 2 J 380 15 0 K 586 23 1 L 580 22 9 M 584 23 0 N 400 15 8 P 349 13 8 R 318 12 5 S 356 14 0 T 10 0 4 LW0247 Rev C DIMENSIO...

Страница 7: ...A 460 18 1 B 247 9 7 C 623 24 5 D 938 36 9 E 985 38 8 F 51 2 0 G 52 2 1 H 522 20 5 J 514 20 3 K 721 28 4 L 715 28 2 M 611 24 1 N 400 15 8 P 349 13 8 R 394 15 5 S 732 17 0 T 10 0 4 LW0248 Rev C DIMENSI...

Страница 8: ...mm 1 2 Surface Finish Ra 0 8 m 32 in 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 204 lpm 54 gpm against a disch...

Страница 9: ...Size Solids Mushroom Valve 6 4 mm 1 4 Ball Valve 12 7 mm 1 2 Surface Finish Ra 0 8 m 32 in 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head p...

Страница 10: ...ir Inlet 19 mm 3 4 Inlet 51 mm 2 Outlet 51 mm 2 Suction Lift 2 3 m Dry 7 4 9 0 m Wet 29 5 Disp per Stroke1 0 5 L 0 14 gal Max Flow Rate 439 lpm 116 gpm Max Size Solids Mushroom Valve 6 4 mm 1 4 Ball V...

Страница 11: ...000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumpin...

Страница 12: ...and the pump to bleed off which improves pump performance MUFFLER Sound levels are reduced below OSHA specifications using the standard Wilden muffler Other mufflers can be used to further reduce sou...

Страница 13: ...mp from operating in an emergency situation simply close the air shut off valve user supplied installed in the air supply line A properly functioning valve will stop the air supply to the pump therefo...

Страница 14: ...to identify pumps that are poorly suited to their applications Pump will not run or runs slowly 1 Ensure that the air inlet pressure is at least 0 4 bar 5 psig above startup pressure and that the dif...

Страница 15: ...it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The model photographed for these instructions incorpo...

Страница 16: ...ve housing mushroom valve and gasket Step 6 Loosen the wing nut and remove the inlet manifold clamp bands Step 7 Next remove the clamp bands that secure the ball valve housing to the liquid chamber St...

Страница 17: ...er pistons Step 11B If your pump is fitted with an IPD the procedure for removing the diaphragm is slightly different In this case simply grasp the diaphragm in two locations and turn in a countercloc...

Страница 18: ...g the inlet and discharge manifold assemblies disconnect the Wil Gard module from the sensor wires Wil Gard Diaphragm Sensor Removal Step 2 Next remove the large clamp bands and the liquid chamber on...

Страница 19: ...aining the pump rotate the pump back to the upright position and tighten the anti rotation bolt Removing Pump From Swivel Pump Stand Saniflo HS pumps are very heavy It is recommended that the pump be...

Страница 20: ...into a suitable container Be aware of hazardous effects of contact with your process fluid The Wilden Pro Flo SHIFT metal pumps utilize a revolutionary Pro Flo SHIFT air distribution system Proprietar...

Страница 21: ...om center section Check for wear to spool or O rings and replace if necessary Step 9 Using the appropriate sized wrench loosen the fasteners and lift away remaining air chamber and center block gasket...

Страница 22: ...remove the two 2 Glyd rings from modulator spool bore Inspect and replace if necessary Step 12 Using an appropriate sized wrench remove the pilot exhaust muffler Inspectfordamageorcontamination and r...

Страница 23: ...F T Step 16 Remove the air valve spool from the air valve body by threading one air valve bolt into the end of the air valve spool and gently sliding the spool out of the air valve body Inspect seals...

Страница 24: ...Phillips Screwdriver Electrical Tape Wrap electrical tape around each leg of the needle nose pliers heat shrink tubing may also be used This is done to prevent damaging the inside surface of the new s...

Страница 25: ...and subsequently causing premature diaphragm failure The following are some details to consider when cleaning the PS8 HS pump Through the EHEDG certification process the PS8 HS pump has been validated...

Страница 26: ...L O D E D V I E W P A R T S L I S T I N G WILDEN PUMP ENGINEERING LLC 24 WIL 12620 E 03 SWIVEL STAND OPTION FLAP MUSHROOM FULL STROKE RUBBER TPE FULL STROKE IPD W 3 A BACKUP FULL STROKE IPD FULL STROK...

Страница 27: ...02 7825 17 Plug 1 4 SHCS 3 A 6 N A N A 02 7825 17 N A N A N A WETTED PATH COMPONENTS 24 Chamber Liquid CIP 2 EHEDG 2 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08...

Страница 28: ...03 N A 52 Screw HHC 3 8 16 X 1 1 4 2 04 6190 03 04 6190 03 04 6190 03 04 6190 03 04 6190 03 04 6190 03 SWIVEL STAND COMPONENTS 53 Pump Stand Swivel Assy 4 3 A 1 08 7655 03 08 7655 03 08 7655 03 08 76...

Страница 29: ...N O T E S...

Страница 30: ...D E D V I E W WILDEN PUMP ENGINEERING LLC 28 WIL 12620 E 03 E X P L O D E D V I E W P A R T S L I S T I N G SWIVEL STAND OPTION FLAP MUSHROOM FULL STROKE RUBBER TPE FULL STROKE IPD W 3 A BACKUP FULL...

Страница 31: ...mber Liquid CIP 2 EHEDG 2 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 08 5000 10 385P 25 Clamp Band ASSY 3 8 15 7102 03 15 7102 03 15 7102 03 15 7102 03 15 7102 03...

Страница 32: ...2 04 6190 03 04 6190 03 04 6190 03 04 6190 03 04 6190 03 04 6190 03 SWIVEL STAND COMPONENTS 53 Pump Stand Swivel Assy 4 3 A 1 08 7655 03 08 7655 03 08 7655 03 08 7655 03 08 7655 03 08 7655 03 54 Bushi...

Страница 33: ...A N A N A 02 1400 68 85 white yellow 15 1375 68 white yellow Product Contact Components LW0252 Rev E PS8 SANIFLO HS 1935 2004 EC MATERIAL DIAPHRAGMS Color Code FULL STROKE DIAPHRAGMS Color Code FULL...

Страница 34: ...ry certification by the applicant for it that the equipment listed above conforms fully with the 3 A Accepted Practice s designated Legal responsibility for conformance is solely that of the holder of...

Страница 35: ......

Страница 36: ...A Metal Pump Models P PX XPX 4 SS SZ AAA LLL NNN SSS BNU EPU FBS FES FSL FSS TEU TSS TSU FS TF FS STF 0067 0070 0075 0120 E 51 mm 2 Pro Flo Pro Flo X Saniflo FDA Metal Pump Models P PX XPX 8 SS SZ AAA...

Страница 37: ...N O T E S...

Страница 38: ...N O T E S...

Страница 39: ...s for warranty consideration and must be accompanied by the appropriate MSDS for the product s involved A Return Goods Tag obtained from an authorized Wilden distributor must be included with the item...

Страница 40: ...nt without prior notice This is a non contractual document 07 2017 Authorized PSG Representative Where Innovation Flows PSG 22069 Van Buren St Grand Terrace CA 92313 5607 P 1 909 422 1730 F 1 909 783...

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