Wilden PS 4 Stallion Metal Скачать руководство пользователя страница 4

 

WIL-10440-E-03

 

Wilden

®

 

Precautions - Read First!

 

 
 

CAUTION: 

Do not apply compressed air to the exhaust 

port 

 pump will not function

 

 

CAUTION: 

Do not over-lubricate air supply 

 excess 

lubrication will reduce pump performance. Pump is pre-lubed.

 

 

TEMPERATURE LIMITS:

 

 

Acetal 

29°C to 82°C    

20°F to 180°F 

Buna-N 

12°C to 82°C   

10°F to 180°F 

Geolast

® 

40°C to 82°C    

40°F to 180°F 

Neoprene 

18°C to 93°C  

0°F to 200°F 

Nordel

® 

EPDM 

51°C to 138°C   

60°F to 280°F 

Nylon 

18°C to 93°C     

0°F to 200°F 

PFA 

7°C to 107°C    

45°F to 225°F 

Polypropylene 

0°C to 79°C    

32°F to 175°F 

Polyurethane 

12°C to 66°C    

10°F to 150°F 

PVDF 

12°C to 107°C    

10°F to 225°F 

Saniflex™

 

29°C to 104°C 

 

20°F to 220°F

 

SIPD PTFE with EPDM-backed 

4°C to 137°C 

40°F to 280°F 

SIPD PTFE with Neoprene-backed 

4°C to 93°C 

40°F to 200°F 

PTFE 

1

 

4°C to 104°C   

40°F to 220°F 

FKM 

40°C to 177°C   

40°F to 350°F 

Wil-

Flex™

 

40°C to 107°C   

40°F to 225°F 

 

1

 4°C to 149°C (40°F to 300°F) - 13 mm (1/2") and 25 mm (1") models only.

 

NOTE: 

Not all materials are available for all models. Refer to Section 2 for 

material options for your pump. 

 

CAUTION: 

When choosing pump materials, be sure to 

check the temperature limits for all wetted components. 

Example: FKM has a maximum limit of 177°C (350°F) but 

polypropylene has a maximum limit of only 79°C (175°F). 

 

CAUTION: 

Maximum temperature limits are based upon 

mechanical stress only. Certain chemicals will significantly 

reduce maximum safe operating temperatures. Consult 

Chemical Resistance Guide for chemical compatibility and 

temperature limits. 

 

WARNING: 

Prevent sparking 

 If static sparking occurs, fire 

or explosion could result. Pump, valves and containers must 

be grounded to a proper grounding point when handling 

flammable fluids and whenever discharge of static electricity 

is a hazard. 

 

CAUTION: 

Do not exceed 8.6 bar (125 psig) air  

supply pressure. 

 

CAUTION: 

The process fluid and cleaning fluids  

must be chemically compatible with all wetted  

pump components. 

 
 
 
 

CAUTION: 

Do not exceed 82°C (180°F) air inlet 

temperature for Pro-Flo

®

 SHIFT models. 

 

CAUTION: 

Pumps should be thoroughly flushed before 

installing into process lines. FDA- and USDA-approved 

pumps should be cleaned and/or sanitized before  

being used. 

 

CAUTION: 

Always wear safety glasses when operating 

pump. If diaphragm rupture occurs, material being 

pumped may be forced out air exhaust. Plastic series 

pumps are made of virgin plastic and are not UV-

stabilized. Direct sunlight for prolonged periods can cause 

deterioration of plastics. 

 

CAUTION: 

Before any maintenance or repair is 

attempted, the compressed air line to the pump should 

be disconnected and all air pressure allowed to bleed 

from pump. Disconnect all intake, discharge and air lines. 

Drain the pump by turning it upside down and allowing 

any fluid to flow into a suitable container. 

 

CAUTION: 

Blow out air line for 10 to 20 seconds before 

attaching to pump to make sure all pipeline debris is 

clear. Use an in-

line air filter. A 5μ

 (micron) air filter  

is recommended. 

 

NOTE: 

When installing PTFE diaphragms, it is important 

to tighten outer pistons simultaneously (turning in 

opposite directions) to ensure tight fit. (See torque 

specifications in Section 7.). 

 

NOTE: 

PVDF pumps come standard from the factory 

with expanded PTFE gaskets installed in the diaphragm 

bead of the liquid chamber, in the T-section and in the 

ball and seat area. PTFE gaskets cannot be re-used. 

Consult for installation instructions during reassembly. 

 

NOTE: 

Before starting disassembly, mark a line from each 

liquid chamber to its corresponding air chamber. This line 

will assist in proper alignment during reassembly 

 

CAUTION

:

 Pro-Flo

®

 SHIFT pumps do have a single-

point exhaust option for submersible applications.  
Do not use standard Pro-Flo

®

 SHIFT models in 

submersible applications 
 

CAUTION: 

Tighten all hardware prior to installation.

 

 

 

 

 

Section 1 

Содержание PS 4 Stallion Metal

Страница 1: ...EOM ENGINEERING OPERATION MAINTENANCE PS4 Clamped Plastic Pump WIL 10440 E 03 Where InnovationFlows...

Страница 2: ...stic Rubber Fitted 8 PS4 Plastic EZ Install TPE Fitted 8 PS4 Plastic Full Stroke PTFE Fitted 9 Suction Lift Curves 10 Section 6 Suggested Installation Operation 11 Maintenance and Troubleshooting Sect...

Страница 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Страница 4: ...rocess fluid and cleaning fluids must be chemically compatible with all wetted pump components CAUTION Do not exceed 82 C 180 F air inlet temperature for Pro Flo SHIFT models CAUTION Pumps should be t...

Страница 5: ...SANITARY WIL FLEXTM Santoprene Two Orange Dots NE NEOPRENE Green Dot PU POLYURETHANE Brown TF PTFE White VT FKM Silver or White Dot WF WIL FLEX Santoprene Orange Dot VALVE SEATS K PVDF P POLYPROPYLENE...

Страница 6: ...lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the cent...

Страница 7: ...150 DIA 5 9 DIA W 18 DIA 0 7 DIA ANSI FLANGE U 98 DIA 3 9 DIA V 127 DIA 5 0 DIA W 14 DIA 0 6 DIA LW0212 REV C DIMENSIONS ITEM METRIC mm STANDARD inch A 387 15 2 B 79 3 1 C 286 11 3 D 457 18 0 E 531 2...

Страница 8: ...be specified so that daily operation parameters will fall in the center of the pump s performance curve PS4 PLASTIC EZ INSTALL TPE FITTED ShipWeight Polypropylene 18 kg 40 lb PVDF 24 kg 52 lb Air Inl...

Страница 9: ...ement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 1 bar 30 psig head pressure Example To pump 257 lpm 68 gpm against a discharge head of 1 4 bar 20 psig requires 4 1 ba...

Страница 10: ...g at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosi...

Страница 11: ...air between the valve and the pump to bleed off which improves pump performance Pumping volume can be estimated by counting the number of strokes per minute and then multiplying the figure by the dis...

Страница 12: ...ting the volume and or pressure of the air supply to the pump An air regulator is used to regulate air pressure A needle valve is used to regulate volume Pump discharge rate can also be controlled by...

Страница 13: ...ump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lift liquid is not greate...

Страница 14: ...ntainer Be aware of any hazardous effects of contact with your process fluid NOTE Your specific pump model may vary from the configuration shown however pump disassembly procedure will be the same NOT...

Страница 15: ...able performance Step 5 Remove the two small clamp bands which fasten the intake manifold to the liquid chambers Step 6 Lift intake manifold from liquid chambers and center section to expose intake va...

Страница 16: ...and the entire assembly can be removed from the center section 2 The outer piston diaphragm and inner piston separate from the shaft which remains connected to the opposite side diaphragm assembly Re...

Страница 17: ...Pro Flo SHIFT plastic pumps utilize a revolutionary Pro Flo SHIFT air distribution system Proprietary composite seals reduce the coefficient of friction and allow the Pro Flo SHIFT to run lube free Th...

Страница 18: ...air valve spool to prevent damaging seals NOTE Seals should not be removed from assembly Seal are not sold separately Step 5 Remove pilot spool retaining snap ring on both sides of the center section...

Страница 19: ...e modulator spool from center section Check for wear to spool or O ring and replace if necessary Step 12 Remove and inspect the shaft bushings 2 Replace if necessary Step 13 Once the air chambers have...

Страница 20: ...diaphragms and finally the wetted path Please find the applicable torque specifications on this page The following tips will assist in the assembly process Lubricate air valve bore center section shaf...

Страница 21: ...greater ease 5 With the seal clamped in the pliers insert the seal into the bushing bore and position the bottom of the seal into the correct groove Once the bottom of the seal is seated in the groov...

Страница 22: ...WIL 10440 E 03 Wilden 22 EXPLODED VIEW AND PARTS LISTING PS4 PLASTIC EXPLODED VIEW Section 8...

Страница 23: ...HSFHS 3 8 16 x 1 8 71 6250 08 71 6250 08 21 Retaining Ring 2 04 3890 03 04 3890 03 22 Muffler 1 MNPT 1 15 3514 99R 15 3514 99R 23 Bushing Reducer 1 1 2 MNPT to 1 FNPT 1 04 6959 17 04 6959 17 24 Muffl...

Страница 24: ...00 50 500 04 1300 50 500 Neoprene 04 1010 51 04 1080 51 Buna N 04 1010 52 04 1080 52 04 1200 52 500 04 1300 52 500 Geolast N A 04 1022 15 N A FKM 04 1010 53 04 1080 53 EPDM 04 1010 54 04 1080 54 PTFE...

Страница 25: ...WIL 10440 E 03 Wilden Notes...

Страница 26: ...WIL 10440 E 03 Wilden Notes...

Страница 27: ...WIL 10440 E 03 Wilden Notes...

Страница 28: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

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