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WILDEN PUMP & ENGINEERING, LLC

WIL-10060-E-03

S e c t i o n   2

W I L D E N   P U M P   D E S I G N A T I O N   S Y S T E M

A2 METAL

38 mm (1-1/2") Pump

Maximum Flow Rate:

507 lpm (134 gpm)

LEGEND

A2 X / XXXXX / XXX / XX / X XX /

XXXX

O-RINGS

MODEL

VALVE SEAT

VALVE BALLS

DIAPHRAGMS

AIR VALVE

CENTER SECTION

WETTED PARTS & OUTER PISTON

AIR SYSTEM BASE TYPE

SPECIALTY

CODE

(if applicable)

MATERIAL CODES

SPECIALTY CODES

Viton is a registered trademark of DuPont Dow Elastomers.

0100  Wil-Gard II™ 110V

0102  Wil-Gard II™ Sensor Cables Only

0103  Wil-Gard II™ 220V

0206   PFA-coated hardware, Wil-Gard II™ sensor wires only

0502  PFA-coated hardware

0520  Ultrapure II, w/Female Connections

0521  Ultrapure II, PFA-coated hardware, w/Female Connections

0522  Ultrapure II, w/Male Bondable Connections

0523  Ultrapure II, PFA-coated hardware, w/Male Bondable Connections

0524  Ultrapure II, w/Wil-Gard II™ 110V, Male Bondable Connections

0525  Ultrapure II, Female Connections, PFA-coated hardware,  

Wil-Gard II™ sensor wires ONLY

0530  Ultrapure II, w/Wil-Gard II™ 110V, Female Connections

0531  Ultrapure II, Female Connections, Wil-Gard II™ sensor wires only

0532  Ultrapure II, PFA-coated hardware, w/Wil-Gard II™ 110V,  

Male Bondable Connections

0533  Ultrapure II, PFA-coated hardware,  

w/Wil-Gard II™ 220V, Male Bondable Connections

0560  Split Manifold

0561  Split Manifold, PFA Coated hardware

0563  Split Manifold, discharge only

0564  Split Manifold, Inlet Only

0603  PFA-coated hardware, Wil-Gard II™ 110V

0608  PFA-coated hardware, Wil-Gard II™ 220V

0612  Ultrapure, PFA-coated hardware, Male Connection

0618  Ultrapure, PFA-coated hardware, w/Wil-Gard II™ 110V,  

Male Connections

0622  Ultrapure, w/Male Connections

0623  Ultrapure, Adapter Block, No Muffler, Male Connections

0624  Ultrapure, w/Wil-Gard II™ 110V, Male Connections

0660  Split Manifold, Wil-Gard II™ 110V

0661  Split manifold, PFA-coated hardware, Wil-Gard II™ 110V

NOTE:

 MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.

AIR SYSTEM BASE TYPE

B  =  ADAPTER BLOCK

P  = PRO-FLO

®

T  = TURBO-FLO™

WETTED PARTS & OUTER PISTON

AA  =   ALUMINUM / ALUMINUM

HH = ALLOY C / ALLOY C

SS  =   STAINLESS STEEL / STAINLESS STEEL

CENTER SECTION

AA = ALUMINUM

CC  =   PTFE-COATED  ALUMINUM 

NN  =   NICKEL-PLATED  ALUMINUM 

PP  = POLYPROPYLENE

AIR VALVE

=   ALUMINUM  (available on A2T only)

L  =   ACETAL (available on A2P  AND A2B only)

P  =   POLYPROPYLENE (available on  

A2P  AND A2B only)

U  =   UHMW PE (available on A2B only)

DIAPHRAGMS

BNS  =  BUNA-N (Red Dot)

EPS  =  EPDM (Blue Dot)

FSS  =   SANIFLEX™  [Hytrel

®

 (Cream)]

NES  =  NEOPRENE (Green Dot)

PUS  =  POLYURETHANE (Clear)

TEU  =  PTFE W/EPDM BACK-UP (White)

TNU  =  PTFE W/NEOPRENE BACK-UP (White)

TSU  =   PTFE W/SANIFLEX™ BACK-UP (White)

VTS  =   VITON

®

 (White Dot)

WFS  =   WIL-FLEX™  [Santoprene

®

 (Orange Dot)]

VALVE BALL

BN  =  BUNA-N (Red Dot)

EP  =  EPDM (Blue Dot)

FS  =   SANIFLEX™  [Hytrel

® 

(Cream)]

FV  =   SANITARY VITON

®

 (Two White Dots)

NE  =  NEOPRENE (Green Dot)

PU  =   POLYURETHANE  (Brown)

TF  =   PTFE  (White)

VT  =   VITON

®

 (White Dot)

WF  =   WIL-FLEX™  [Santoprene

®

 (Orange Dot)]

VALVE SEAT

=   ALUMINUM

H  =  ALLOY C

S  =  STAINLESS STEEL

VALVE SEAT O-RING

BN = BUNA-N

EP  = EPDM

 

(Blue Dot)

FS  =   SANIFLEX™  [Hytrel

®

 (Cream)]

PU  =   POLYURETHANE  (Brown)

TF  =  PTFE (White)

WF  =  WIL-FLEX™ [Santoprene

®

]

THE THREE ACCU-FLO™ OPTIONS AVAILABLE:
1. AxT:  This is the same Accu-Flo™ configuration that has been available from Wilden 
since March 1994. An aluminum solenoid valve is attached directly to a T-series center 
section and the shaft/inner piston configuration is altered.
2. AxP:  This option uses a plastic (polypropylene or acetal) spacer that is assembled 
between the Pro-Flo

®

 air valve and the Pro-Flo

®

 center section. The same solenoid 

operator – coil assembly that is found on AxT pumps is assembled on the plastic spacer 
discussed above for electronic interface. This spacer together with the Pro-Flo

®

 air valve 

replaces the aluminum air valve used in the AxT with a more chemically resistant option. 

Spacers will be available in the 1/4”, 1/2”, and 1” sizes. The use of the Pro-Flo

®

 ADS 

provides additional flow in most applications (refer to EOM for details). The AxP provides 
the Pro-Flo

®

 benefits of lower start-up pressure, reduced blow-by, and increased life.

3. AxB: This option uses an Adapter Block in place of an air valve. A user supplied, 4-way 
pneumatic valve must be used in conjunction with this technology. This configuration 
enables the solenoid valve to be remotely installed, preventing chemical attack in very 
aggressive environments. Adapter Blocks are available for both the T and P-series center 
sections in all pump sizes. (See EOM AxB for details.)
Note: The “x” in the above Accu-Flo™ descriptions are used in place of a pump model 
size. See Pump Designation System chart above.

Содержание A2 Original Plastic Series

Страница 1: ...W h e r e I n n o v a t i o n F l o w s www wildenpump com A2 Original Metal Pump EOM Engineering Operation Maintenance WIL 10060 E 03 REPLACES WIL 10060 E 02...

Страница 2: ...ies Center Section 10 SECTION 6 70 30 OPERATING CONDITION A2T Metal Rubber Fitted T series Center Section 11 A2T Metal PTFE Fitted T series Center Section 11 A2P Metal Rubber Fitted P series Center Se...

Страница 3: ...and whenever discharge of static electricity is a hazard CAUTION Do not exceed 8 6 bar 125 psig air supply pressure CAUTION Before any maintenance or repair is attempted the compressed air line to th...

Страница 4: ...ED ALUMINUM PP POLYPROPYLENE AIR VALVE A ALUMINUM available on A2T only L ACETAL available on A2P AND A2B only P POLYPROPYLENE available on A2P AND A2B only U UHMW PE available on A2B only DIAPHRAGMS...

Страница 5: ...Liquid is free to move past the inlet valve ball and fill the liquid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pressurized air to the back side o...

Страница 6: ...F L M N S P R G H J K DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 191 7 5 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3...

Страница 7: ...E 13 mm 1 2 BSP FNPT AIR EXHAUST A B C D E G H J K L M N P R S T U V F 25 mm 1 BSP FNPT LIQUID INLET DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 124 4 9 D 254 10 0 E 279 11 0 F 28 1...

Страница 8: ...S E DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 267 10 5 F 295 11 6 G 41 1 6 H 97 3 8 J 76 3 0 K 191 7 5 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7...

Страница 9: ...head pressure of 2 7 bar 39 psig requires 4 1 bar 60 psig and 17 9 Nm3 h 10 5 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Height 279 mm 11 0 Width...

Страница 10: ...lpm 32 gpm Max Size Solids 3 2 mm 1 8 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 37 9 lpm 10 gpm against a dis...

Страница 11: ...I T I O N A 2 T M E TA L 7 0 3 0 O P E R AT I N G C O N D I T I O N A 2 P M E TA L 7 0 3 0 O P E R AT I N G C O N D I T I O N 5 10 15 20 0 50 100 150 200 250 300 350 400 450 500 18 9 37 9 56 8 75 7 GP...

Страница 12: ...ing rate Consult Section 6 for performance information The use of an air filter before the pump will ensure that the majority of pipeline contaminants will be eliminated For best results the pump shou...

Страница 13: ...n and service should be informed of any abnormalities that are detected during operation Internal maintenance is not recommended for Accu Flo solenoid air valves When worn or damaged a new air valve b...

Страница 14: ...ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check valves and O ring with the proper elastomers 5 Check to make sure that...

Страница 15: ...ld only be replaced with factory supplied parts TOOLS REQUIRED Adjustable Wrench 9 16 Box Wrench 3 4 Box Wrench 3 16 Hex Wrench Vise equipped with soft jaws such as plywood plastic or other suitable m...

Страница 16: ...ensure shaft is not nicked scratched or gouged Using a wrench remove diaphragm assembly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Step 5 Figure 5 Remove...

Страница 17: ...side and align center section with chamber using alignment marks made during disassembly Push down on diaphragm assembly until diaphragm is inverted Place opposite liquid chamber on center section an...

Страница 18: ...13 12 11 1 5 2 9 4 3 10 11 15 18 19 31 30 29 28 9 22 21 13 11 12 12 Adapter Block Version 32 PTFE Assembly NOTE PTFE Diaphragm Models Assembled with PTFE Gasket Kit At Factory Not Shown S e c t i o n...

Страница 19: ...N R N R 02 1060 51 02 1060 51 02 1060 51 02 1060 51 02 1060 51 22 Diaphragm 2 02 1010 55 02 1010 55 02 1010 55 02 1010 55 02 1010 55 23 Valve Balls 4 02 1080 55 02 1080 55 02 1080 55 02 1080 55 02 108...

Страница 20: ...15 14 13 12 14 16 3 2 1 11 18 18 27 28 20 25 26 35 36 37 17 16 19 17 10 5 4 6 7 6 8 9 Adapter Block Version PTFE Assembly NOTE PTFE Diaphragm Models Assembled with PTFE Gasket Kit At Factory Not Show...

Страница 21: ...3701 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 22 Pistons Outer 2 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 23 Liqu...

Страница 22: ...UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 00 2110 99 150 24 48 44 4 8 20 20 20 121 00 2110 99 151 12 24 22 4 8 40 40 40 32 00 2110 99 155 6...

Страница 23: ...mes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

Страница 24: ...p PSG ADoverCompany PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non contractual document 01 2015 A u t h o r i z e d P...

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