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Translation of original

Operating Instructions

Synthetic Turf

Maintenance Machine

Terra Clean 160

245.001

From equipment I.D. No. :

Status :

March 2015

245 99 01

Содержание 245.001

Страница 1: ...Translation of original Operating Instructions Synthetic Turf Maintenance Machine Terra Clean 160 245 001 From equipment I D No Status March 2015 245 99 01...

Страница 2: ...ustrations and specifications in these Operating Instructions are based on the latest information available at the time of publication We reserve the right to make design changes at any time without p...

Страница 3: ...ustrations and specifications in these Operating Instructions are based on the latest information available at the time of publication We reserve the right to make design changes at any time without p...

Страница 4: ...e following The maintenance requirement for synthetic turf fields differs depending on the layout and the used synthetic turf We recommend that you consult with your groundsman or synthetic turf manuf...

Страница 5: ...ansporting on a trailer 27 3 2 7 Mounting points on the PTO shaft trailer version for transporting on a trailer 28 4 0 Mounting 29 35 4 1 General information 29 4 2 PTO shafts attaching the three poin...

Страница 6: ...ushes on the version with PTO stub shaft drive 54 8 5 2 Turning or replacing the strip brushes on the version with engine drive 55 8 6 1 Checking the V belt pulley tensioning on the version with PTO s...

Страница 7: ...y instructions contained in these operating instructions as well as all those attached to the machine The warning signs must be kept in good condition i e readable Replace missing or damaged warning s...

Страница 8: ...te safety equipment for the work at hand Prolonged exposure to loud noise can result in impairment or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs A safe oper...

Страница 9: ...adjusting or cleaning as well as connecting or disconnecting the PTO driven machines EXERCISE CAUTION IN THE CASE OF LINE LEAKAGE Leaking high pressure fluids can penetrate the skin and cause serious...

Страница 10: ...g turns Ensure safe traffic conditions by using hand signals or indicators Use headlights hazard warning lights indicators and other safety equipment i a w the respective legal provisions Keep safety...

Страница 11: ...fumes and dust Hazardous fumes can be generated when paint is heated due to welding soldering or using a welding torch All work is to be performed outdoors or in a well ventilated area Dispose of pai...

Страница 12: ...ing symbols indicating danger are attached at some important areas on the machine The hazard is identified via a warning triangle A second symbol informs you how the injury can be prevented by acting...

Страница 13: ...ve the right to make design changes at any time without prior notification 13 1 0 Safety Measures 1 1 Adhesive Safety Signs Blow out cover When operating ensure that sufficient distance is left as the...

Страница 14: ...from the operator s position a Read the operating instructions b Do not operate the machine without safeguards shields and where the safety devices are not in place and working c Do not operate the ma...

Страница 15: ...or s position a Read the operating instructions b Do not operate the machine without safeguards shields and where the safety devices are not in place and working c Do not operate the machine when chil...

Страница 16: ...ing instructions b Do not operate the machine without safeguards shields and where the safety devices are not in place and working c Do not operate the machine when children and others are nearby d Do...

Страница 17: ...installed It is too late to do this when you have started work In the working area the user is responsible for the safety of other persons Before moving off ensure that the immediate area of the machi...

Страница 18: ...any work The ignition key must be removed For this work please use your personal protective equipment PSA such as gloves goggles ear protectors 2 2 Installing the lighting system Lighting system A is...

Страница 19: ...ier B to the left A and right rotary brackets with three screws each Secure the latch C to inner left side of the hole pattern on the mounting bracket Insert the lever shaft D into the appropriate hol...

Страница 20: ...with bolt B on the frame Insert electro spindle C with screw D and secure with the nut Lay the electric cable to the switch box taking care that it is neither rubbed nor crushed Electric plug 3 pin in...

Страница 21: ...ut prior notification 21 2 0 Assembly 2 6 Attaching the drawbar on the version with PTO stub shaft drive Peg the drawbar A at the uppermost hole of the front row and secure with a linch pin Lift the d...

Страница 22: ...use fork lifts cranes or hoisting gear with sufficient lifting capacity Only use fork lifts cranes or hoisting gear with sufficient lifting capacity Improper transport and mounting of TERRA CLEAN 160...

Страница 23: ...nsport frame Insert the forks under the transport frame pay attention to the direction of approach carefully lift the transport frame unload the TERRA CLEAN 160 from the transport device when it is ba...

Страница 24: ...of publication We reserve the right to make design changes at any time without prior notification 24 3 0 Transport 3 2 Transporting TERRA CLEAN 160 3 2 3 Crane hitching points on the engine version T...

Страница 25: ...ication We reserve the right to make design changes at any time without prior notification 25 3 0 Transport 3 2 Transporting TERRA CLEAN 160 3 2 4 Crane hitching points on the PTO shaft trailer versio...

Страница 26: ...y time without prior notification 26 3 0 Transport 3 2 Transporting TERRA CLEAN 160 3 2 5 Mounting points on the PTO shaft three point linkage version for transporting on a trailer CAUTION DANGER Plea...

Страница 27: ...hanges at any time without prior notification 27 3 0 Transport 3 2 Transporting TERRA CLEAN 160 3 2 6 Mounting points on the engine version for transporting on a trailer CAUTION DANGER Please note the...

Страница 28: ...at any time without prior notification 28 3 0 Transport 3 2 Transporting TERRA CLEAN 160 3 2 7 Mounting points on the PTO shaft trailer version for transporting on a trailer CAUTION DANGER Please not...

Страница 29: ...r driver s seat If your tractor is not equipped with such a socket please consult your dealer or have one installed by a specialist technician In case of failure of the locking device have this connec...

Страница 30: ...tractors with a swinging drawbar The two draw shackles used for hitching come mounted to the adjustable drawbar on delivery 1 Insert machine to adjustable drawbar and secure 2 Connect switchbox to th...

Страница 31: ...with a trailer hook The two draw shackles must be attached from below to the square tubing of the drawbar when hitching to the trailer hook 1 Insert machine to trailer hook and secure 2 Connect switch...

Страница 32: ...e upper fishplate on the drawbar must be removed Peg the drawbar fishplate to the tractor and secure it For tractors that only have one mounting plate B the drawbar is attached with two fishplates Peg...

Страница 33: ...ut prior notification 33 4 0 Connecting to the Tractor 4 4 Adjusting the Universal Joint Shaft For adjusting the length hold the two shaft parts side by side at the shortest operating position and mar...

Страница 34: ...0 For driving on the open road the attachment device must be equipped with a lighting system 1 Switch off universal joint shaft drive 2 The tensioning belt lock A must be hooked onto hook B 3 The trai...

Страница 35: ...e of publication We reserve the right to make design changes at any time without prior notification 35 4 0 Connecting to the Tractor 4 5 Transportation the TERRA CLEAN 160 5 When travelling to and fro...

Страница 36: ...ctor engine must be switched off Only disconnect the machine in an unloaded status from the tractor Brushes should not come into contact with the ground when attached Only use the Terra Clean 160 in a...

Страница 37: ...ort 4 Disconnect electric connection on tractor 5 Securely place switch box and cable onto the machine 6 Release coupling connector from tractor then drive forward and away from the machine 7 Reinsert...

Страница 38: ...the machine and the tractor engine must be switched off CAUTION The equipment version with a drawbar is NOT approved for travel on public roads Was usage of the Terra Clean 160 maintenance machine ap...

Страница 39: ...turer s operating instructions The following documents from Honda are contained in the delivery 1 Operating instructions DEUTSCH ITALIANO NEDERLANDS 2 Operating instructions ENGLISH FRAN AIS ESPA OL 3...

Страница 40: ...ly distribute the deposited granulate To ensure this function bracket A must be inserted in slotted hole B and secured using U washers and linch pins on both sides NOTE Lower brush rail only on synthe...

Страница 41: ...type of artificial turf STANDARD Riddle screen above with 8 mm holes STANDARD Riddle screen below with 6 mm holes Coarse black granulate ideally for grounds which are filled high with the appropriate...

Страница 42: ...the screen combinations Screen adjustment Description Baffle plate adjustment 2 new or highly filled grounds with low dirt proportion on regularly maintained grounds with low proportion of coarse dirt...

Страница 43: ...lever A Position 0 on regularly maintained grounds with coarse dirt for dry conditions Position 1 or 2 new or highly filled grounds with low dirt proportion on regularly maintained grounds with low p...

Страница 44: ...t Release clip lock A on both sides Swing the hopper gate up fully and place on the rubber bearings Undo both star grip screws B from below the installed riddle screen C and remove Pull the lower ridd...

Страница 45: ...must not be installed for newly laid or recently incorporated granulate The granulate is loosened using the adjustable rake When adjusting it should be ensured that the spring tines only dip into the...

Страница 46: ...es clog the holes of the riddle screen The granulate should pass through the screen and fall onto the ground Where the holes in the sieve are closed the granulate is conveyed to the collection tray CA...

Страница 47: ...g out any work the engine of the machine and the tractor engine must be switched off 1 Lower rear 3 point hitch of the tractor 2 Switch off the tractor PTO shaft drive 3 Release tensioning belt lock A...

Страница 48: ...eed accordingly Reduce working depth accordingly Unsuitable screen combination Check screen combinations see Chapter 6 8 Unsuitable screen setting If necessary set screen setting one level flatter Uns...

Страница 49: ...accordingly Absorption brush is set too deep Reduce the working depth accordingly Unsuitable screen combination Check screen combinations see Chapter 6 8 Unsuitable screen setting Set the screen setti...

Страница 50: ...please use your personal protective equipment PSA such as gloves goggles ear protectors Use only original parts Third party parts often do not match the required quality and thus endanger your safety...

Страница 51: ...e cross section is 50 Filter insert Rinse out cyclone filter with water and allow to dry overnight Cardan shaft Lubricate See separate universal joint shaft manufacturer s operating instructions Machi...

Страница 52: ...e Synthetic Turf Maintenance Machine CAUTION Cleaning must only be carried out using hand brushes or water never with bare hands RISK OF INJURY Clean the machine daily when work is completed to ensure...

Страница 53: ...tance between the bristle tips and the front conveyor wall is 10 20 mm Undo the screws A on the flange bearings of the right and left cylinder broom not illustrated Move the flange roller bearings on...

Страница 54: ...move baffle wall D on both sides 6 Undo the fixing screws E on both lower lateral bearings F 7 Pull both lateral bearings F outwards 8 Place the cylinder broom down onto the floor 9 Lift the machine u...

Страница 55: ...C 5 Remove baffle wall D on both sides 6 Undo the fixing screws E on both lower lateral bearings F 7 Pull both lateral bearings F outwards 8 Place the cylinder broom down onto the floor 9 Raise the m...

Страница 56: ...n bei Zapfwellenantrieb CAUTION Before carrying out any work the engine of the machine and the tractor engine must be switched off RISK OF INJURY Regularly check the V belt tension Shut off the tracto...

Страница 57: ...fen bei Motorantrieb CAUTION Before carrying out any work the engine of the machine and the tractor engine must be switched off RISK OF INJURY Regularly check the V belt tension Shut off the tractor...

Страница 58: ...7 Retensioning V belts CAUTION Before carrying out any work the engine of the machine and the tractor engine must be switched off RISK OF INJURY Proceed as follows to retension the V belts 1 Shut off...

Страница 59: ...re required lubricate more often than specified Always keep all exposed machine parts threaded spindles and guides lightly lubricated Clean grease nipple before lubrication Clean up leaking grease Bef...

Страница 60: ...ublication We reserve the right to make design changes at any time without prior notification 60 8 0 Maintenance 8 8 2 Lubrication weekly The points indicated in the figure by the arrows must be lubri...

Страница 61: ...ience and equipment Always adhere to the recommended tyre pressure Never inflate the tyres over the recommended pressure Do not heat the wheels or tyres or carry out welding on them Heating the tyres...

Страница 62: ...e erforderliche lsorte und lmenge entnehmen Sie der mitgelieferten Bedienungs anleitung des Herstellers WICHTIG Beachten Sie unbedingt die Vorschriften und Gesetze zur Entsorgung von umweltbelastenden...

Страница 63: ...sassembling the machine Read the Section Safety and Precautions and observe local safety regulations The dangers are as follows Heavy parts which could fall down after disassembly Sharp edges The part...

Страница 64: ...on 64 9 0 Equipment 9 1 Scope of Delivery Terra Clean 160 C with 540 rpm drive clockwise rotation incl universal joint shaft or 5 3 KW 7 2 hp engine drive Standard riddle screen Upper 8 mm hole Lower...

Страница 65: ...these operating instructions are based on the latest information available at the time of publication We reserve the right to make design changes at any time without prior notification 65 9 0 Equipmen...

Страница 66: ...to the outer edge on the left 915 mm C Machine height 1090 mm D Working width 1600 mm E Min height up to lower guide bar connection a 354 mm F Height up to middle of drive shaft 522 mm Max drive speed...

Страница 67: ...based on the latest information available at the time of publication We reserve the right to make design changes at any time without prior notification 67 10 0 Technical Specifications 10 1 Technical...

Страница 68: ...S Contents of the unleaded petrol fuel tank 5 3 litre Motor oil filling capacity 1 1 litre Nominal engine speed 2300 1 min Please refer to the enclosed manufacturer s operating instructions for all fu...

Страница 69: ...g instructions are based on the latest information available at the time of publication We reserve the right to make design changes at any time without prior notification 69 10 0 Technical Specificati...

Страница 70: ...o the outer edge on the left 915 mm C Machine height 1136 mm D Working width 1600 mm E Min height to lower edge of fishplate a 247 mm F Height up to middle of drive shaft 520 mm Max drive speed 540 rp...

Страница 71: ...ons are based on the latest information available at the time of publication We reserve the right to make design changes at any time without prior notification 71 10 0 Technical Specifications 10 3 Te...

Страница 72: ...5 675 1150 850 1075 800 1350 1000 M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500 M30 675 490 850 625 1300 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000 M33 900 67...

Страница 73: ...n changes at any time without prior notification 73 10 0 Technical Specifications 10 5 Chassis Number Enter the respective product identification no in the space provided below Always quote this numbe...

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