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160/180/200/250A MMA AC WELDING MACHINE        ENG

OPERATING INSTRUCTIONS

Note:

Before using the welding machine, read the instruction manual carefully.

1. Intended use

This welding machine is made with traditional technology. It is intended for use for welding steel, stainless 
steel.

2. Working environment

Under comparative dry environment, the environment temperature should be between -10

0

C and +40

0

C,

avoid working in the sun or rain, avoid working in the environment where there is much dust or corrosive 
gas.

3.Power requirements

This welding machine is designed to operate on a properly grounded 220-240V or 380-400V (only for
WD060116018, WD060116020, WD060116025) 50Hz or 60 Hz, single-phase alternating current power 
source. It is recommended that an electrician verify the actual voltage at the receptacle. 

Warning:

If the actual power source voltage is less than 198V / 342V (only for WD060116018, 

WD060116020, WD060116025) or greater than 253V / 440V (only for WD060116018, WD060116020, 
WD060116025). Do not operate this welding machine.

4. Installation
Note: 

Only qualified persons should install, use or service this equipment. Protect yourself and others 

from possible serious injury or death.

1) Connection of the power cable

a) This welding machine must be grounded while in use to protect the operator from electrical shock. 
Make  sure  the power switch  is  off  then  connect  your  welding  machine’s  power  cable to  a properly 
grounded.

Warning:

The  green  and  yellow  conductor  in  the cable is  the grounding  wire.  Never connect the 

green and yellow wire to a live terminal.
b) When  you  connect  the  cable  of  welding  machine  to  230V  power  source,  brown  wire  must  be 
connected to live line terminal, and blue wire must be connected to zero line terminal (See Fig 1).
c) When you connect the cable of welding machine to 380V power source, brown and blue wire must be 
connected to arbitrary two phase line terminal (

only for WD060116018, WD060116020, WD060116025)

(See Fig 2).
c) Use multimeter to check whether the voltage value varies in the given range.

2) Connection of output cable

a) Attach the work clamp to the workpiece, as close as possible to the area being welded. Clean with a 
wire brush where necessary to ensure the connection is as clean as possible.
b) If the workpiece is too far away from the welding machine (Max distance is less than 5m), and the 
secondary cable is too long, the section of the cable should be bigger to reduce the lower of the cable 
voltage.

3) Checking

a) Whether the welding machine is connected to standard to earth.
b) Whether the power control screw is be adjusted to correct position.

11

Содержание WD060115516

Страница 1: ...Welding Machine 160A 180A 200A 250A WD060116018 WD060116020 WD060116025 WD060115516 MMA AC...

Страница 2: ...DO product We are confident that you will appreciate the quality of the product and you will be entirely satisfied with your purchase Please read carefully the user safety and operating instruction on...

Страница 3: ...3 WD060115516 WD060116018 WD060116020 WD060116025 L N 220 240V A B C 380 400V 380V 220V A C WELDER 3 2 1 1 2 3 9 10 5 4 6 7...

Страница 4: ...4 WD060115516 WD060116018 WD060116020 WD060116025 380V 220V 380V 220V A C WELDER A C WELDER x 8 4 5 6 9 8 7 12 11 10 13...

Страница 5: ...060116025 8 Current pointer 9 Electrode holder with cable 10 Ground clamp with cable NORMAL ACCESSORIES 1 Protective mask 1pc 2 Hammer brush 1pc We recommend that you purchase your accessories from th...

Страница 6: ...to thaw frozen pipes Turn off all equipment when welder not in use Fumes can be dangerous Fumes emitted from the welding process displace clean air and can result in injury or death Do not breathe in...

Страница 7: ...ar garments that are oil free with no pockets or cuffs that will collect sparks Do not have on your person any items that are combustible such as lighters or matches Keep work lead connectedas close t...

Страница 8: ...on of the cable should be bigger to reduce the lower of the cable voltage GROUNDING INSTRUCTIONS This welding machine should be grounded while in use to protect the operator from electric shock The we...

Страница 9: ...protective mask Fire or explosion risk Burns risk Wear eye protection Wear ear protection 9 160 180 200 250A MMA AC WELDING MACHINE ENG Waste electrical products should not be disposed of with househo...

Страница 10: ...AC 380 400V AC 220 240V AC 380 400V AC 220 240V AC 380 400V AC Frequency 50 60Hz 50 60Hz 50 60Hz 50 60Hz Input capacity 8KVA 9 6KVA 11 2KVA 14KVA No load voltage 48V 48V 48V 48V Output range 55 160A 6...

Страница 11: ...of the power cable a This welding machine must be grounded while in use to protect the operator from electrical shock Make sure the power switch is off then connect your welding machine s power cable...

Страница 12: ...g current counterclockwise rotation reduces the welding current See Fig 6 Note The most difficult aspect of the arc welding process particularly for beginners we strongly recommend that you practice o...

Страница 13: ...o long of an arc will be held or the travel speed will vary from slow to fast See Fig 13 A Weld speed is too fast B Weld speed is too slow C Arc is too long D Ideal weld Note A solid weld bead require...

Страница 14: ...the covers and cleaning your welding machine with dry compressed air at reduced pressure every six months will be quite sufficient Cleaning at more frequent intervals is advisable if the welding machi...

Страница 15: ...power on and let the fan cool the unit Output will continue when the unit has cooled Electrode holder or ground cable getting hot Output connections getting hot Weld cable connections loose Check to...

Страница 16: ...160 180 200 250A MMA AC WELDING MACHINE ENG EXPLOSIVE VIEW OF WD060115516 16 07 02 03 14 08 09 10 05 04 11 06 13 12 19 15 16 17 18 20 23 21 22 24 28 27 25 26 38 34 35 33 36 37 01 30 29 32 31...

Страница 17: ...p 3 25 Latch 2 7 Switch knob cover 1 26 Thermal protector 1 8 Nut 1 27 Main transformer 1 9 Spring washer 1 28 Current pointer 1 10 Current adjustment knob 1 29 Wheel axle cover 2 11 Current adjustmen...

Страница 18: ...ACHINE ENG EXPLOSIVE VIEW OF WD060116018 WD060116020 WD060116025 18 2 8 4 3 6 5 7 13 12 10 11 28 30 35 31 29 34 33 41 37 32 36 40 39 38 24 25 19 1 9 14 15 16 17 18 26 27 45 46 47 52 53 48 49 50 51 23...

Страница 19: ...rrent adjustment lead screw 1 39 Current pointer 1 11 Overheat indicator 1 40 Jump ring 2 12 Nut 2 41 Main transformer 1 13 Power indicator 1 42 Thermal protector 1 14 Cable 1 43 Latch 1 15 Screw 1 44...

Страница 20: ...MADE IN CHINA Copyright WIDO Machinery Co Ltd All rights reserved www widopt com...

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