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Weldmatic Fabricator

Operators Manual

          

Model No. CP117-2, Iss C 05/07

Quality, Reliability, Performance

Safe Practices When Using Welding 

Equipment

These notes are provided in the interests 
of improving operator safety. They should 
be considered only as a basic guide to Safe 
Working Habits. A full list of Standards 
pertaining to industry is available from the 
Standards Association of Australia, also various 
State Electricity Authorities, Departments of 
Labour and Industry or Mines Department 
and other Local Health or Safety Inspection 
Authorities may have additional requirements. 
Australian Standard AS1674.2 provides a 
comprehensive guide to safe practices in welding.

Eye Protection

NEVER LOOK AT AN ARC WITHOUT 
PROTECTION. 
Wear a helmet with safety 
goggles or glasses with side shields underneath, 
with appropriate filter lenses protected by clear 
cover lens. This is a MUST for welding, cutting, 
and chipping to protect the eyes from radiant 
energy and flying metal. Replace the cover lens 
when broken, pitted, or spattered.

Recommended Shade Filter Lens

Amps

TIG

MMAW

MIG

Pulsed 

MIG

0-100

10

9

10

12-13

100-150

11

10

10

12-13

150-00

12

10-11

11-12

12-13

00-00

13

11

12-13

12-13

00-00

14

12

13

14

00-500

13

14

14

500 +

14

14

Burn Protection

The welding arc is intense and visibly bright. Its 
radiation can damage eyes, penetrate light-
weight clothing, reflect from light-coloured 
surfaces, and burn the skin and eyes. Burns 
resulting from gas-shielded arcs resemble acute 
sunburn, but can be more severe and painful.
Wear protective clothing - leather or heat 
resistant gloves, hat, and safety-toe boots. 
Button shirt collar and pocket flaps, and wear 
cuffless trousers to avoid entry of sparks and slag.
Avoid oily or greasy clothing. A spark may 
ignite them. Hot metal such as electrode stubs 
and work pieces should never be handled 
without gloves.
Ear plugs should be worn when welding in 
overhead positions or in a confined space. 
A hard hat should be worn when others are 
working overhead.
Flammable hair preparations should not be 
used by persons intending to weld or cut.

Read First

The information contained in this 
manual is set out to enable you to 
properly maintain your new equipment 
and ensure that you obtain maximum 
operating efficiency. 

Please ensure that this information is 
kept in a safe place for ready reference 
when required at any future time.

When ordering spare parts, please quote 
the model and serial number of the 
power source and part number of the 
item required. All relevant numbers are 
shown in lists contained in this manual. 
Failure to supply this information may 
result in unnecessary delays in supplying 
the correct parts.

Safety

Before this equipment is put into 
operation, please read the Safe Practices 
section of this manual. This will help to 
avoid possible injury due to misuse or 
improper welding applications.

Handle on Power Source

Please note that the handle fitted to the 
Weldmatic Fabricator power source is 
intended for carrying the equipment by 
hand only.

DO NOT use this handle for suspending or 
mounting the power source in any other 
manner.

Содержание CP117-2

Страница 1: ...dustries Ltd ABN 18 004 547 111 Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au Weldmatic Fabricator external wirefeeder Operators Manual Weldmatic Fabricato...

Страница 2: ...Weldmatic Fabricator Operators Manual Model No CP117 2 Iss C 05 07 Quality Reliability Performance...

Страница 3: ...General Information Page Safe Practices 4 1 Introduction 6 2 Receiving 6 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 9 7 Basic Welding Information 10 8 General Maintenan...

Страница 4: ...gas shielded arcs resemble acute sunburn but can be more severe and painful Wear protective clothing leather or heat resistant gloves hat and safety toe boots Button shirt collar and pocket flaps and...

Страница 5: ...out of reach of sparks and heat or protect against ignition with suitable and snug fitting fire resistant covers or shields Walls touching combustibles on opposite sides should not be welded on or cut...

Страница 6: ...s AUSTMIG ES6 is used with a shielding gas of Carbon Dioxide or Argon mixed with Carbon Dioxide Alternatively Flux cored consumable wires are available in both gas shielded and gasless self shielding...

Страница 7: ...g voltage over ten steps 4 Positive Welding Output Terminal 5 Negative Welding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder 7 Wirefeeder Control Socket Connecto...

Страница 8: ...ended mains circuit breaker rating for a Weldmatic Fabricator is 20 Amps Note Due to normal variations of sensitivity the tripping time of some 20A circuit breakers may limit the duty cycle available...

Страница 9: ...act and to prevent gas leaks 6 Normal Welding Sequence Weld Start Closing the welding gun switch initiates this sequence of events The gas valve is energised and gas flow commences and continues for a...

Страница 10: ...teel Argon 5 to 25 Carbon Dioxide 100 CO2 Aluminium Argon Stainless Steel Argon 1 to 2 Oxygen Consult your gas supplier if more specific information is required Shielding Gas Flow Rate In G M A weldin...

Страница 11: ...conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain the most satisfactory weld...

Страница 12: ...cable work clamp and gun cable assembly 2 Have primary supply circuit checked by a qualified electrician Circuit breaker trips when weld is started or during weld 1 Check the rating of the mains supp...

Страница 13: ...Weldmatic Fabricator Operators Manual Model No CP117 2 Iss C 05 07 13 Quality Reliability Performance 10 Circuit Diagram Power Source Fig 7 Power Source Circuit Diagram...

Страница 14: ...7 2 Iss C 05 07 Quality Reliability Performance Fig 8 Weldmatic Fabricator Power Source Assembly 11 Assembly and Parts List Weldmatic Fabricator Power Source 7 1 11 7 12 8 4 20 21 18 6 7 13 23 27 28 1...

Страница 15: ...position 1 13 E0031 On Off Switch 1 14 CX58 Socket Dinse 2 15 TC265 5 8 UNF Nipple 1 16 TC266 5 8 UNF Nut 1 17 CP15 0 14 Control Socket 1 18 AM272 11N Digital Meter Assembly 1 19 D0024 Rectifier inclu...

Страница 16: ...THEORY WHICH BUT FOR THIS PROVISION MIGHT ARISE BY IMPLICATION OPERATION OF LAW CUSTOM OF TRADE OR COURSE OF DEALING INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOS...

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