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Whitmore EasiPoint, Инструкция по установке и обслуживанию

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Preparation of Main Components for Installation 

Application 

Ensure  the  correct  pump  type  has  been  selected  for  the  application;  part 
numbers and descriptions are included on each pump case. 

Packing Case 

Cases are delivered damage free and complete. Ensure the case has not been 
damaged during storage or transport to rail site, should  the case be broken 
the contents should be carefully checked with reference to the contents list 
included within each pump packing case. 

Pump Unit 

Visually inspect for any casting defects that will affect its operation. 

Ensure that the pump unit brackets are not damaged. 

Ensure that the outlet non-return valve at the base of the pump body is fully 
tightened into each pump body. 

Ensure that the bleed screw is fully tightened. 

Ensure that the pump body has one grease outlet pipe attached. 

Ensure that the plunger is able to be depressed manually and returns freely. 

Blade 

Ensure that it is not bent or damaged and all ports are free from blockages. 

Ensure that all bolts are present and are fitted securely. 

Ensure that the hose inlet tails, which the delivery hoses attach to, are in place 
and are not damaged. 

Rail Clamps 

Ensure that both pump and Blade clamps are not damaged. 

Ensure that the threads on the hook bolts are not damaged. 

Hoses (feed and 
delivery) 

Ensure that the hoses are intact and free of holes and splits. 

Reservoir 

Visually inspect for any casting defects that will affect its operation. 

Ensure that all bolts are present and are fitted tightly. 

A non-return filling valve is fitted tightly and the internal ball is free moving. 

Serial Numbers 

Pumps and Reservoirs are supplied with unique serial numbers, these should 
be recorded prior to installation and recorded on installation record sheets as 
required 

 

Содержание EasiPoint

Страница 1: ...des Systems shown without reservoirs range of reservoirs available The EasiPump and EasiPoint systems are very similar The difference is the pump plunger where the EasiPoint provides 40 of the pump output for the same plunger movement compared to the EasiPump EasiPoint Product intended for switch rail lubrication on turnouts EasiPump Product intended for running rail curve lubrication ...

Страница 2: ...eck Rail Blades in place of Blades 11 6 11 Fitting the Delivery Hoses 12 6 12 Fill the Hoses and Blades 12 7 Routine Maintenance 13 7 1 Measuring the Reservoir 13 7 2 Checking for Leaks 14 7 3 Cleaning the Lubricator and Surrounding Site 14 7 4 Measuring the Plunger Height 14 7 5 Checking for Airlocks 15 7 6 Checking for Defective Plunger and Plunger Spring 15 7 7 Checking for a Defective Outlet N...

Страница 3: ...g company LubriCurve 50 systems are delivered on the basis that they will be installed quickly Systems are not intended for outside storage equipment should be off loaded and stored inside a secure watertight building until required for installation 3 Main Component Definitions Reservoir The reservoir is the cylindrical grease container that stores the grease Internal springs and piston forces the...

Страница 4: ...e and then through to the delivery hoses On the return stroke of the plunger its integral non return valve opens and allows grease to flow into the secondary chamber from the primary chamber Grease Outlet non Return Valve The non return valve acts as a stop valve preventing the grease in the Blade path from being drawn back into the pump body as the plunger rises Once the plunger is depressed by t...

Страница 5: ...ail clamps that secure the pump and the two Blades The equipment needed for this work is o A shovel or ballast fork whichever one is the most suitable o All relevant P P E needed to carry out the works safely The lubrication systems outlined are heavy and care should be taken in general safe mechanical handling of the units to the install site Two people should handle pump storage boxes and reserv...

Страница 6: ...e pump body has one grease outlet pipe attached Ensure that the plunger is able to be depressed manually and returns freely Blade Ensure that it is not bent or damaged and all ports are free from blockages Ensure that all bolts are present and are fitted securely Ensure that the hose inlet tails which the delivery hoses attach to are in place and are not damaged Rail Clamps Ensure that both pump a...

Страница 7: ...h the pump body loose and hinged away from the rail slide the rail clamp over the foot of the rail from the cess field side 6 2 3 The hook bolt is fitted under the rail with the hook clasping on the foot of the rail on the 4 side with the threaded part inserted through the hole at the base of the clamp 6 2 4 The washers and nut are then fitted to the hook bolt and fastened tight the flat washer an...

Страница 8: ...to be cut due to the local conditions 6 4 6 Position the reservoir into space dug in the ballast ensuring that there are no kinks in the feed hose 6 5 Setting the Pump and Plunger Height 6 5 1 The height of the plunger is adjusted by first loosening the M8 lock screw on the side of the pump and then rotating the adjuster screw in the top of the pump 6 5 2 Loosen the M8 locking screw nut and then t...

Страница 9: ...n see Installation Manual Section 7 1 and 7 2 Full is 80mm Empty is 280mm Small Reservoir LCS102 30 from the reservoir back plate to the rear most surface of the piston see Installation Manual Section 7 1 and 7 2 Full is 50mm Empty is 200mm IMPORTANT NOTE Do not overfill the reservoir 4 Remove the hand pump and replace the reservoir dust cap 6 7 Air Lock Bleeding 6 7 1 Once the reservoir is full o...

Страница 10: ... correct layout is shown in the adjacent picture outer pairs with hose tails pointing towards each other 6 9 3 Tilt the blade up so that the blade tip is towards the rail head and as high as possible lightly tighten the two pivot bolts 6 9 4 Decide the required blade height and tap the steel lugs on the blade down using a hammer to achieve the required height The setting gauge described previously...

Страница 11: ...l The procedure outlined covers Bull Head and 113 109 110 Flat Bottom Check Rail After completing this Section proceed from Section 6 11 as filling and priming principals are the same for Check Rail blades and Blades Bull Head Check Rail Figure 1 Flat Bottom Check Restraining Rail Figure 2 U69 UIC33 Check Restraining Rail Figure 3 ...

Страница 12: ...ade so that the exit ports are between 1 and 2mm from the Check Rail face and the blade is horizontal lock securely in that position 6 11 Fitting the Delivery Hoses 6 11 1 Fit one end of a delivery hose to the hose tail inlet on the Blade with a hose clip and measure the other end of the hose to the grease outlet tail of the pump body cut the hose and secure it with a hose clip Ensure that the hos...

Страница 13: ...ole in the front cover of the reservoir making sure that the side of the ruler is touching against the side of the hole and that the ruler is at the same angle of the reservoir See Figure 4 7 1 3 When the ruler stops at the rear most face of the piston check exactly the measurement in millimetres against the face of the front cover at the centre hole Figure 4 7 1 4 Record this measurement and comp...

Страница 14: ...ve can be held open 7 3 5 The surrounding rail chairs and clips all rails in the immediate vicinity and the insulator pots need to be cleaned The 3rd and 4th rail are required to be cleaned to ensure they are free of grease and dirt this is to avoid causing a fire risk and hazardous under footing 7 3 6 Do not attempt to clean live traction current rails with the current switched on 7 4 Measuring t...

Страница 15: ...n arrival at the lubricator will give you certain information into why the lubricator has not had a sufficient grease output 7 5 3 If the lubricator has not used any or enough grease required for that particular lubricator but air locks are present plunger must not be raised as due to the air locks the lubricator would have not been working 7 5 4 If the lubricator has not used any grease but no ai...

Страница 16: ...ed Do not fully depress plunger to avoid damage 7 8 4 Record your findings and any works carried out 7 9 Filling the Reservoir 7 9 1 Ensure that the non return filling valve is clean place the filling pump nozzle over the non return filling valve on the reservoir and pump the handle 7 9 2 Do not overfill the reservoir 7 9 3 Record the final reservoir measurements 7 10 Periodic Replacement of Compo...

Страница 17: ...Whitmore Rail products are referenced above T Handled 2 5mm Allen Key Ratchet Handle 1 2 Drive Combination Spanner 24mm Combination Spanner 13mm Combination Spanner 15 16 Socket 7mm 3 8 drive Socket 13mm 1 2 drive Socket 24mm 1 2 drive Socket Long Reach 24mm 1 2 drive Ball Pein 1lb Hammer Junior Hacksaw and Blades Screwdriver 6 x 1 4 flat blade flared tip Folding Rule wood or plastic Tool Bag ...

Страница 18: ...18 10Exploded Views of System Elements 10 1 EasiPump Schematic ...

Страница 19: ...19 ...

Страница 20: ...20 ...

Страница 21: ...21 10 2 EasiPoint Schematic ...

Страница 22: ...22 ...

Страница 23: ...23 10 3 Blades ...

Страница 24: ...24 ...

Страница 25: ...25 10 4 Reservoirs ...

Страница 26: ...26 ...

Страница 27: ...27 ...

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