CONTENTS
EN / W-SC3 Mobile / January 2011
3
3
OPERATION .................................................................................................................................................................. 16
3.1
General ............................................................................................................................................................ 16
3.2
Operating Instructions ...................................................................................................................................... 16
3.2.1
Summarised operating instructions (daily use) ................................................................................ 16
3.2.2
Extended operating instructions ...................................................................................................... 16
4
MAINTENANCE ............................................................................................................................................................. 18
4.1
Alternator .......................................................................................................................................................... 18
4.2
Engine .............................................................................................................................................................. 18
4.2.1
Preliminary instructions ................................................................................................................... 18
4.2.2
Bleeding fuel lines ........................................................................................................................... 18
4.2.3
Valve clearance ............................................................................................................................... 18
4.2.4
Replacing fuel filter .......................................................................................................................... 19
4.2.5
Cleaning oil strainer ......................................................................................................................... 19
4.3
Regular maintenance ....................................................................................................................................... 19
4.3.1
Maintenance schedule ..................................................................................................................... 20
4.3.2
Putting out of service ....................................................................................................................... 20
5
TROUBLE SHOOTING .................................................................................................................................................. 21
5.1
Alternator/ electrical faults ................................................................................................................................ 21
5.1.1
General ............................................................................................................................................ 21
5.1.2
Trouble shooting table ..................................................................................................................... 21
5.2
Engine faults ..................................................................................................................................................... 22
5.2.1
General ............................................................................................................................................ 22
5.2.2
Trouble shooting table ..................................................................................................................... 22
5.2.3
Warnings ......................................................................................................................................... 25
5.2.4
Service address ............................................................................................................................... 25
5.3
Special procedures alternator ........................................................................................................................... 25
5.3.1
Residual voltage check / excitation procedure ................................................................................ 25
5.3.2
Testing rotary rectifier diodes .......................................................................................................... 25
5.3.3
Winding resistant values .................................................................................................................. 25
5.3.4
Meggering ....................................................................................................................................... 26
5.4
Special procedures engine ............................................................................................................................... 26
5.4.1
Setting the RPM .............................................................................................................................. 26
5.4.2
Tightening torques ........................................................................................................................... 26
5.4.3
Disassembling instructions .............................................................................................................. 26
6
SPARE PARTS LIST ..................................................................................................................................................... 27
MAINTENANCE LOG ............................................................................................................................................................... 29