Whisper Power 41301000 Скачать руководство пользователя страница 7

 
 
 
 
 
 

 

INSTALLATION 

 

EN / W-BD3.5/W-BD5 BeltPower / October 2011

  

7

 

maintenance  personal  of  garages  that  do 
service on the vehicle. 

 

Generators used on vehicles that are operated 
in a hazardous environment have often to fulfill 
special  regulations  and  additional  measures 
have to be taken accordingly. 

 

2.8 

CONNECTING THE CABLES 

 

 GENERATOR OUTPUT CONNECTIONS 

The  generator  has  an  output  voltage  between  200V  and 
340V. The output terminals on the and the input  
terminals in the inverter has to be connected to the shielded 
cable that comes with the supply. generator Includes is a kit 
with  installation  materials,  cable,  numbers  and  glands  to 
guide the cable through the casing of the inverter.

 

 

 

Do not alter the shielded cable. Do not connect 
an extension to the shielded cable. 

Different  cable  lengths  are  available  from  your  Whisper 
Power dealer.     
 
Each cable conductor of the shielded cable is marked with 
a number 1 up to 5. Connect each cable wire to the terminal 
with a corresponding number. 
1, 2 and 3 are AC1, AC2 and AC 3. 
4 and 5 are the auxiliary field wires that control the output. 
 
On the generator the wires has to be fastened with screws 
M3x1.5. Do not fasten too tight; apply a torque wrench and 
apply a maximum torque: 0.3 -0.5 Nm. 
The  cable  has  to  be  connected  to  the  inverter  with  the 
connecter in the delivery accordingly to picture 8 below. 

 

 
 
 
 
 
 
 
 

 

 
 

POWER SUPPLY 

The  inverter  needs  12V  from  the  battery  to  control  the 
electronic system. A two wire 2.5mm2 cable (not included 
in  the  delivery)  is  used  to  connect  the  inverters  to  the 
“contact key” of the drive engine. A fuse of 3 amp should be 
applied to protect the circuit and an additional on/off switch 
could be applied. The 2 pole connector in the delivery must 
be used according to figure 9. 

 
 
 
 
 

INVERTER OUTPUT CONNECTIONS 

Figure  10  shows  where  to  connect  the  AC  output 
connection  cable.  All  electrical  connections,  cable  types 
and  sizes  must  comply  with  the  appropriate  national 
regulations. 
Yellow/green – earth/grounding. 
Next is -0- (neutral) and on the right L1 (line). 
For the power cable we recommend the use of 3 wire single 
phase  oil  resistant  cable  with  a  sufficient  cross  sectional 
area.  One  wire  for  earth  is  included.  For  long  cables  it  is 
recommended to apply cables with a larger cross section 
(refer to ISO 13297 annex A).  

 
 
 

Figure 8 

Figure 6  

Figure 9   

Figure 7   

Содержание 41301000

Страница 1: ...er belt driven generator W BD 3 5 W BD 5 230V 50Hz WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower eu V1 June 2010 Art nr 40200591 V3 1 November 2011 Art nr 40200591 ...

Страница 2: ...en generator 3 1 2 1 Belt driven generators 3 1 2 2 How does it work 3 2 INSTALLATION 4 2 1 General 4 2 2 Location 4 2 3 Ventilation 4 2 4 Connections 4 2 5 Low voltage DC control system 6 2 6 Control 6 2 7 AC power system 230 volt 6 2 8 Connecting the cables 7 2 9 Installation of the generator 9 2 10 Dimensional drawings 13 ...

Страница 3: ...y loss of at least 20 a transformer loss of 10 Especially when high power is needed from 2 kW up to 5kW the belt driven generator system is superior For some applications where power is needed while the vehicle cannot run or when the engine runs at a too low speed RPM a combination with a battery based inverter charger COMBI system is recommended While the engine is not running or running at too l...

Страница 4: ...ther connections between components of the fuel system Remote control An optional remote control is available and can be mounted on the dashboard of the vehicle boat or in another place from where one wants to operate the Belt Power 2 3 VENTILATION The inverter normally draws air from the compartment and circulates the air that will be warm when coming out The same is true for the generator With n...

Страница 5: ...INSTALLATION EN W BD3 5 W BD5 BeltPower October 2011 5 Fuse W BD 3 5 10 Amp W BD 5 12 15 Amp Figure 1 general lay out of the system ...

Страница 6: ...inverter box A remote control is optional A 5 m intermediate 8 pole communication cable comes with the remote control refer to figure 3 The control both on the case and the remote has an on off switch a scroll button 4 LEDs that will signals an alarm if something is wrong only on the inverter box and a display showing specific information on the status of the system warnings and alarms Refer to th...

Страница 7: ...that control the output On the generator the wires has to be fastened with screws M3x1 5 Do not fasten too tight apply a torque wrench and apply a maximum torque 0 3 0 5 Nm The cable has to be connected to the inverter with the connecter in the delivery accordingly to picture 8 below 3 POWER SUPPLY The inverter needs 12V from the battery to control the electronic system A two wire 2 5mm2 cable not...

Страница 8: ...verter to be made by the yellow green wires that is connected to in inner copper sheet of the shielded cable inverter Also the 230 v output cable should have a yellow green wire for grounding The L1 and 0 of the 230V AC output wiring are NOT grounded To make a connection between neutral and ground of the AC 230V output could be necessary as part of a specific insulation failure protection system T...

Страница 9: ... at full speed will be 13 500 RPM 3x4500 rpm This is below 15000 rpm and is OK Example 2 When one need 3 kW at idle speed the generator must have 3500 RPM The Pulley ratio must be 4 4 At full speed the generator rpm will be 19 800 RPM 4 4x4500 this is too much and is NOT OK Max power at idle will be 15000 4500 3 33x800 RPM 2 8 kW Further more the engine must be capable to bring 2 8 kW at 800 RPM I...

Страница 10: ...BD3 5 W BD5 BeltPower EN SPEED POWER DIAGRAMS SPEED AND ELECTRIC OUTOUT POWER MEASURED FOR THE 3 5Kw MODEL AT 230V SPEED AND ELECTRIC OUTOUT POWER MEASURED FOR THE 5Kw MODEL AT 230V Figure 12 speed power diagrams W BD 5 5 kW Watt Watt ...

Страница 11: ...3 Pulley 4 Position ring 5 Fixing plate 6 Bearing The washers for alignment should be placed on the large support washer 1 to transfer the force to the shaft The pulley must press on the position ring and the indirectly on the bearing Without this transmission of the force to the shaft the lifetime of the generator will be decreased extremely 5 Brackets There are many vehicles on the market and ev...

Страница 12: ...loose will reduce the life of the belt and generator and will impair the performance of the generator 6 Pulleys A poly V belt pulley with 6 groves and a diameter of 60 mm and an overhang of 5 mm refer to the figure 14 is recommended A 6 grove pulley 50 mm is the minimum diameter that can be applied Other pulleys are available on request When applying a double grove classic V belt a diameter of 75 ...

Страница 13: ...2 10 DIMENSIONAL DRAWINGS Figure 17 ...

Страница 14: ...DIMENSIONAL DRAWINGS 14 November 2011 W BD3 5 W BD5 BeltPower EN Figure 18 dimensions inverter box W BD3 5 and W BD 5 ...

Страница 15: ...DIMENSIONAL DRAWINGS EN W BD3 5 W BD5 BeltPower October 2011 15 Figure 19 dimensions remote control ...

Страница 16: ...Kelvinlaan 82 9207 JB Drachten The Netherlands www whisperpower com sales whisperpower nl ...

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