background image

Installation Manual: Whipple SC 21_F150_R5 

Last Updated: June 12

th

, 2021 

Page 7 of 39 

www.whipplesuperchargers.com 

10.

 

Remove the (6) bolts using a 10mm socket and the (2) push pins from the upper side of the grill shell. Remove the 

(2) lower bolts from the bottom side of the grill shell. 

 

 

 

 

11.

 

Carefully pull the grill shell from the vehicle by releasing the factory clips. 

 

 

 

12.

 

Remove the factory make-up air plastic quick connect fitting from inlet tube. This tube will be used later. 

 

 

 

 

 

 

 

 

 

Содержание WK-2316-S1-30

Страница 1: ...TUS S230 WK 2316 TUS S132 WK 2316 TUS S232 WK 2316 SAL S130 WK 2316 SAL S230 WK 2316 S132 WK 2316 S232 WHIPPLE SUPERCHARGERS 3292 NORTH WEBER AVE FRESNO CA 93722 TEL 559 442 1261 FAX 559 442 4153 WWW...

Страница 2: ...TTP WWW SEMASAN COM EMISSIONS FOR STATE BY STATE DETAILS COMPETITION BASED PRODUCT IS LEGAL IN CALIFORNIA ONLY FOR RACING VEHICLES WHICH MAY NEVER BE USED OR REGISTERED OR LICENSED FOR USE UPON A HIGH...

Страница 3: ...6 Identify Supercharger Kit Components Before beginning installation identify all the components of your Whipple Supercharger Kit and ensure all items are present and undamaged 7 CAUTION Do not attemp...

Страница 4: ...agreed to the terms stated within It s the purchaser s responsibility to follow all installation instruction guidelines and safety procedures supplied with the product as it s received by the purchase...

Страница 5: ...ways present and can be ignited resulting in personal injury A Disconnect the Fuel Pump Control Module electrical connector This is located under the bed near the spare tire B Start the engine and all...

Страница 6: ...the center of the 9 push pins and then out Use a flat head screw driver to pry the center head up This will all be reused 8 Disconnect the factory camera and windshield washer fluid connection from fr...

Страница 7: ...using a 10mm socket and the 2 push pins from the upper side of the grill shell Remove the 2 lower bolts from the bottom side of the grill shell 11 Carefully pull the grill shell from the vehicle by re...

Страница 8: ...throttle body Disconnect the electronic throttle electrical connector by pushing up on the safety lock and then squeezing the connector and pulling away 14 Using a 13mm socket remove the 1 factory fa...

Страница 9: ...ing the blue safety lock then squeezing the connector and pulling back The fuel system may still have pressure use protective eyewear and multiple rags to catch any possible fuel leak Using a 3 8 fuel...

Страница 10: ...releasing the locking tab and squeezing connector then pulling away 20 Loosen the 4 bolts holding the fuel rails down these go through to the cylinder head using a 10mm socket and 6 extension Fuel ra...

Страница 11: ...ocation secure with stock bolt torque to 89 lbs in Reconnect both factory hoses secure lower hose with stock clamp 23 Remove stock water neck to coolant reservoir vent line from water neck Remove stoc...

Страница 12: ...ar wrap around 4 way TMAP sensor connector you will connect the extension to this after SC installation and it will be easier to find 27 Remove the 8 ignition coils from engine Using a gapping tool re...

Страница 13: ...engine by using a 15mm socket on a breaker bar and rotating the spring loaded tensioner in a clockwise direction Remove water pump pulley using a 10mm socket this will be reused 30 Using a 10mm socke...

Страница 14: ...ket Torque to 53 lbs in then an additional 25 degree rotation NOTE Never use pipe sealant on the threads 33 Install the supplied 1 2 906 Viton oring to the 1 of 2 45mm long 9 49mm inlet fitting to fue...

Страница 15: ...ation Using a wrench or deep socket on both the front and rear fittings tighten both 36 Install the supplied 4 fuel injector position lock brackets to clock the supplied fuel injectors into proper pos...

Страница 16: ...s actuator to the bypass nipple and 90deg nipple on SC inlet CAUTION Do not open close bypass actuator by hand This may damage actuator internally It only moves properly with equal vacuum boost at the...

Страница 17: ...nstall the 1 6 5 cord in the front section shown with the blue arrow 41 Install the supplied pre formed 65 3 x 103 oring to the top sealing surface of the SC housing Apply generous amount of grease to...

Страница 18: ...44 Install the supplied 8 manifold orings into the Whipple intake manifold 45 Make sure the supercharger is on a flat surface Remove the oil fill plug using an 8mm allen socket Fill the compressor to...

Страница 19: ...80mm HHFCS bolts with the supplied 6 2 009 orings on the bolt under the head Use Blue Loctite 243 on the threads of each bolt Leave hand tight for now 55 55 50 55 48 Using a 6mm allen socket secure th...

Страница 20: ...AP extension to stock TMAP 4 way connector 52 Plug the 2 fuel injector pigtails to the stock harness 53 Install the supplied electronic throttle pigtail to the factory electrical connector Route under...

Страница 21: ...se to secure oring in place and help with lid installation 56 Apply generous amount of grease to the 1 2 230 Viton bypass oring Install the supercharger lid to the supercharger housing by carefully pl...

Страница 22: ...VE NEVER FLIP ORIENTATION FROM STOCK DIRECTION 58 Connect the factory fuel inlet line to the driver side fuel fitting press until it clicks and locks in place Connect factory fuel psi sensor connector...

Страница 23: ...fitting on SC inlet Push until it clicks and locks into place 61 Install the stock PCV hose to the RH side valve cover Connect other end to the supercharger inlet 15 82mm quick connect fitting Note T...

Страница 24: ...d 1 step spacer and 1 13 x 1 SHCS Leave hand tight until the belt installation 64 Install the supplied 1 grooved idler pulley 36326 to the idler plate using the 1 idler step washer and 1 13 x 2 SHCS I...

Страница 25: ...smooth idler pulley down as far as it can Once in position lock the adjustable idler pulley by torqueing the SHCS to 18 lbs ft NOTE You must always put the tensioner at or near its max open position...

Страница 26: ...Use bracket 3103072 on LH side plastic boss reinstall driver side radiator close out on top of 3103072 bracket leg secure the tab to factory location Insert the supplied dowel nut inside plastic boss...

Страница 27: ...nd relocate them to the new supplied bracket as shown 73 Reinstall new horn bracket and horns to factory location using factory nut Torque to 106 lbs in Zip tie wire to factory harness for clean insta...

Страница 28: ...pump clamp to bracket using the supplied 2 6mm x 10mm HHFCS bolts Mount pump in clamp using the 1 wide rubber strip around pump secure clamp NOTE Outlet fitting should be facing straight up inlet sho...

Страница 29: ...ket 78 Install the ID x 32 hose 3103094 and the 3 8 ID 39 3103098 rubber hoses to the IC filler neck Secure with supplied pinch clamps Connect the hose to the IC pump inlet fitting secure with pinch c...

Страница 30: ...ure with supplied constant tension clamps NOTE Make sure the hose does not and cannot kink during routing DO NOT lay the hose on the cam sensor wires this will lead to failure over time 81 Stage 1 Sto...

Страница 31: ...c throttle extension to the electric motor Press until it clicks and locks into place Press the safety lock until it clicks and locks into place NOTE Secure harness with zip tie It should have some sl...

Страница 32: ...m quick connect fitting 88 Whipple 132mm Crusher throttle body Install the supplied 5 ID x 2 1 2 silicone hose over air inlet tube and airbox lid Install the 4 x 3 silicone hose over throttle body Ins...

Страница 33: ...ttings may require some rotation to properly fit 91 Remove the stock fuse box cover located near RH firewall Using small file or cutters make notch the box as shown for the power wire 92 Locate the st...

Страница 34: ...ocated on the positive stud under fuse box cover Install the IC pump relay power eyelet red wire to the power stud on the battery positive stud Use a 10mm socket to secure stock and IC power wire 94 R...

Страница 35: ...zip ties along with the harness for a clean installation Ensure all other wires are clear of the belt system use zip ties to eliminate any potential interference 98 Refill the Engine coolant Verify th...

Страница 36: ...filler tee as the coolant level drops continue to fill while pump is running Once its done filling turn the ignition key OFF the level will drop top off with fluid Reinstall filler cap and turn the ig...

Страница 37: ...and the Intercooler tank With the key in the ON position engine off inspect the coolant in the intercooler tank the coolant should flow in the tank If it does not the coolant circuit has an air pocket...

Страница 38: ...performance As throttle demand increases the bypass circuit is closed resulting in full performance from the supercharger The bypass circuit is never used to limit or control boost during full throttl...

Страница 39: ...er run back to back runs without a proper cool down You must let the engine cool down for 5 minutes between runs as you won t have adequate airflow to keep the vehicle in proper temperature ranges BOO...

Отзывы: