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                                                                                   WHL-001 REV. 9.3.14 

 

The gas supply shall have a maximum inlet pressure of less than 14" water 
column (350 mm), ½ pound pressure (3.5 kPa), and a minimum of 3.5" water 
column. The entire piping system, gas meter and regulator must be sized 
properly to prevent pressure drop greater than 0.5" WC as stated in the 
National Fuel Gas Code. This information is listed on the rating plate. 
 
It is very important that you are connected to the type of gas as noted on the 
rating plate: "LP" for liquefied petroleum, propane gas, or "Nat" for natural or 
city gas. All gas connections must be approved by the local gas supplier or 
utility, in addition to the governing authority, prior to turning the gas supply 
on. 
 
Do not remove the adaptor in 

Figure 20

! It is mandatory that this fitting is used 

for connection to a field fabricated drip leg per the National Fuel Gas Code. 
You must ensure that the entire gas line to the connection at the water heater 
is no smaller than ½”. 
 
Once all inspections have been performed, the piping must be leak tested. If 
the leak test requirement is a higher test pressure than the maximum gas 
inlet pressure, you must isolate the heater from the gas line to continue leak 
testing. To do this, you must turn off the factory and field-installed gas cocks. 
This will minimize the possibility of damaging the gas valve. Failure to do so 
may damage the gas valve. In the event the gas valve is exposed to a 
pressure greater than ½ PSI, 14" water column, the gas valve must be replaced. Never use an open flame (match, lighter, etc.) to 
check gas connections. 
 

 

UL recognized fuel gas detectors are recommended in all enclosed propane and natural gas applications where there is a potential for 
an explosive mixture of fuel gas to accumulate. The installation of these detectors should be made in accordance with the detector 
manufacturer

’s recommendations, and/or local laws. Failure to install fuel gas detectors in these applications could result in fire, 

explosion, property damage, severe personal injury, or death. 

A. GAS PIPING 

Run the gas supply line in accordance with all applicable codes. Locate and install manual shutoff valves in accordance with local and 
state requirements. 
 

 

Support gas supply piping with hangers, not by the heater or its accessories. The heater gas valve and blower will not support the 
weight of the piping. Make sure the gas piping is protected from physical damage and freezing, where required. Failure to follow these 
instructions could result in gas leakage, and result in fire, explosion, property damage, severe personal injury, or death. 
 

 

Do not use Teflon tape on gas line pipe thread. Use a pipe compound rated for use with natural and propane gases. Apply sparingly on 
male pipe ends, leaving the two end threads bare. Failure to follow these instructions could result in gas leakage, and result in fire, 
explosion, property damage, severe personal injury, or death. 

B. GAS TABLE 

Refer to the table below to size the supply piping to minimize pressure drop between meter or regulator and unit. 
 
Maximum capacity of pipe in cubic feet of gas per hour for gas pressures of .5 psi or less and a pressure drop of .3 inch water column. 
 

Nominal Iron 

Pipe Size (In.) 

Internal 

Dia. (In.) 

Length of Pipe (Feet) 

BTU’s 

Per Hour 

1,000 

 

10 

20 

30 

40 

50 

60 

70 

80 

90 

100 

125 

150 

175 

200 

½ 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

¾ 

.824 

278 

190 

152 

130 

115 

105 

96 

90 

84 

79 

72 

64 

59 

55 

1.049 

520 

350 

285 

245 

215 

195 

180 

170 

160 

150 

130 

120 

110 

100 

1 ¼ 

1.380 

1,050 

730 

590 

500 

440 

400 

370 

350 

320 

305 

275 

250 

225 

210 

Table 9 

– Source – ANSI Z223.1 

Figure 20 

–Gas Connection

 

Содержание WGR050LP076

Страница 1: ...es without notice and will not be held liable for typographical errors in literature The surfaces of these products contacted by consumable water contain less than 0 25 lead by weight as required by t...

Страница 2: ...CINITY OF THIS OR ANY OTHER APPLIANCE WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas s...

Страница 3: ...his type of water heating equipment Authority Having Jurisdiction AHJ The Authority Having Jurisdiction may be a federal state local government or individual such as a fire chief fire marshal chief of...

Страница 4: ...RECAUTIONS 6 B IMPROPER COMBUSTION 6 C GAS 7 D WHEN SERVICING THE HEATER 7 E HEATER WATER 7 PART 2 BEFORE YOU START 7 A WHAT S IN THE BOX 7 B HOW THE HEATER OPERATES 7 C OPTIONAL EQUIPMENT 8 PART 3 PR...

Страница 5: ...LINE VOLTAGE CONDENSATE OUTPUT 37 C LOW VOLTAGE OUTDOOR SENSOR INPUT 37 D INTERNAL WIRING DIAGRAM 38 PART 7 GAS CONNECTIONS 38 A GAS PIPING 39 B GAS TABLE 39 C GAS VALVE 40 PART 8 CONTROLS 41 A CONTRO...

Страница 6: ...vice technician 1 FIRE 2 DAMAGE 3 WATER Any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee DO NOT USE THIS APPLIANCE IF ANY PAR...

Страница 7: ...ncluded with the heater Intake PVC Tee with Screens Exhaust PVC Coupling with Screens Temperature and Pressure Relief Valve Ships Installed High Output Cold Water Dip Tube Installation Manual Warranty...

Страница 8: ...stion products and similar to an automobile when it is initially started It is very important that the condensate line slopes away from the water heater and down to a suitable inside drain The Built I...

Страница 9: ...ns should be taken to protect the condensate trap and drain lines from sustained freezing conditions Failure to take precautions could result in property damage severe personal injury or death The ser...

Страница 10: ...Such damages ARE NOT covered by product warranty Figure 1 Recommended Service Clearances NOTE In addition it is recommended to provide a minimum service clearance of 6 from the top of the water heater...

Страница 11: ...he exhaust vent and intake piping lengths routing and termination methods must all comply with the methods and limits given in the Venting section Part 5 of this manual When installing a combustion ai...

Страница 12: ...taining fluorocarbons Dry cleaning laundry areas and establishments Permanent wave solutions Swimming pools Chlorinated waxes cleaners Metal fabrication plants Chlorine based swimming pool chemicals B...

Страница 13: ...the water heater Failure of a heat exchanger due to lime scale build up on the heating surface low pH or other chemical imbalance IS NOT covered by the warranty Outlined below are water quality param...

Страница 14: ...ife of a water heater This scale accumulation can also impede the ability of the heat exchanger to transfer heat into the water A heat exchanger damaged or blocked by lime scale accumulation must be r...

Страница 15: ...ediately against the transportation company by the consignee COLD WEATHER HANDLING If the heater has been stored in a very cold location BELOW 0 o F before installation handle with care until the plas...

Страница 16: ...ny heat applied to the water heater connections will permanently damage the dip tube and or heat traps Damages due to improper installation practices ARE NOT covered by warranty A GENERAL PIPING INFOR...

Страница 17: ...drain making discharge clearly visible The discharge line shall terminate plain not threaded with a material serviceable for temperatures of 375 o F or greater Do not pipe discharge to any location wh...

Страница 18: ...and hot outlet to ease future servicing If there is a back flow preventer or any type of a no return valve in the system you must install an additional tee here suitable for a potable hot water expan...

Страница 19: ...med on the plumbing system that either The water heater is powered off or The water heater is valved off and isolated from the plumbing system Failure to take these measures could result in a dry firi...

Страница 20: ...rom system 6 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum rel...

Страница 21: ...system if ANY plumbing work is to be done Running the water heater without water will result in dry firing NOTES FOR AIR HANDLER APPLICATION 1 MASSACHUSETTS STATE PLUMBING CODE REQUIRES A DISTANCE NO...

Страница 22: ...system if ANY plumbing work is to be done Running the water heater without water will result in dry firing NOTES FOR AIR HANDLER APPLICATION 1 MASSACHUSETTS STATE PLUMBING CODE REQUIRES A DISTANCE NO...

Страница 23: ...exhaust or intake with multiple appliances Failure to follow this instruction will result in substantial property damage severe personal injury or death NOTE To avoid contamination often contained in...

Страница 24: ...ifferent venting systems The vent system could fail causing leakage of flue products into the living space Use only the approved pipe and fitting materials and primer and cement specifically designed...

Страница 25: ...ef equipment exhaust fans and inlets In no case shall the exit terminal be above or below the aforementioned equipment unless the 4 foot horizontal distance is maintained J This water heater vent syst...

Страница 26: ...pylene venting instructions for friction loss and pressure drop equivalents b For example If the exhaust vent has two 90 elbows and 10 feet of PVC pipe we will calculate Exhaust Vent Equivalent Length...

Страница 27: ...t must terminate where vapors cannot make accidental contact with people or pets or damage shrubs or plants 11 In vacant chimney applications install and seal a rain cap over existing chimney openings...

Страница 28: ...e gas leakage Figure 8 Sidewall Venting with Tee Intake and Coupling Exhaust NOTE This drawing is meant to demonstrate system venting only The installer is responsible for all equipment and detailing...

Страница 29: ...y local codes All vent pipes must be glued properly supported and the exhaust must be pitched a minimum of per foot back to the heater to allow drainage of condensate When placing support brackets on...

Страница 30: ...30 WHL 001 REV 9 3 14 Figure 10 NOTE This drawing is meant to demonstrate system venting only The installer is responsible for all equipment and detailing required by local codes...

Страница 31: ...um beyond air intake All vent pipes must be glued properly supported and the exhaust must be pitched a minimum of per foot back to the heater to allow drainage of condensate When placing support brack...

Страница 32: ...oncentric vent kits Refer to Concentric Vent Kit installation manual LP 166 for further information on venting with the optional concentric vent kits Concentric venting through an existing system must...

Страница 33: ...hour 4 8 cubic meters per kW of the total input rating of all fuel burning appliances installed in that space Rooms connected directly to this space through openings not furnished with doors are consi...

Страница 34: ...34 WHL 001 REV 9 3 14 Figure 14...

Страница 35: ...rozen condensate line could result in a blocked vent condition It is very important to protect the condensate line from freezing temperatures or any type of blockage In installations that may encounte...

Страница 36: ...cartridge every two years Gently shake the cartridge to ensure it is still filled with neutralization media Replace the condensate neutralizer cartridge if it is empty Failure to do so could result in...

Страница 37: ...wire for runs up to 150 feet Instructions are included with the outdoor sensor to correctly mount the sensor on the exterior surface of the building It is preferable to mount the sensor on the north...

Страница 38: ...operty damage or personal injury D INTERNAL WIRING DIAGRAM Figure 19 Wiring Diagram PART 7 GAS CONNECTIONS Failure to follow all precautions could result in fire explosion severe injury or death Ensur...

Страница 39: ...there is a potential for an explosive mixture of fuel gas to accumulate The installation of these detectors should be made in accordance with the detector manufacturer s recommendations and or local...

Страница 40: ...or utility Failure to properly purge the lines or improper line sizing will result in ignition failure This problem is especially noticeable in NEW LP installations and also in empty tank situations T...

Страница 41: ...o Stand By Mode when it is powered but not firing On Winter On Summer Off Off User Setpoint The User Setpoint is used to set the temperature for the water heater Press either or once to change the Use...

Страница 42: ...clears Once the condition clears the error will disappear and the water heater will resume operation The error will also be written into the water heater s history data Water heater operation resumes...

Страница 43: ...follow this warning could result in improper water heater operation premature water heater or component failure and or excessively high temperatures that could result in scalding property damage seve...

Страница 44: ...de 0 Off 1 On 0 P05 Outdoor Reset Curve Turns on the Outdoor Reset Curve NOTE The following parameters are applicable only if the Outdoor Reset Curve is turned on 0 Off 1 On 0 P06 Minimum Outdoor Temp...

Страница 45: ...heater To enter Installer Mode press and hold for five seconds When the screen appears Installer Mode is active Press once to find Inquiry Mode The control is ready to access the Inquiry Mode when the...

Страница 46: ...ault Code H04 Fourth Most Recent Error or Fault Code H05 Fifth Most Recent Error or Fault Code H06 Sixth Most Recent Error or Fault Code H07 Seventh Most Recent Error or Fault Code H08 Eighth Most Rec...

Страница 47: ...nd service circulator replacement condensate trap control replacement etc Failure to follow these instructions could result in property damage serious personal injury or death A OPERATING INSTRUCTIONS...

Страница 48: ...COMBUSTION SETTINGS ON ALL MODELS Natural Gas Propane LP Fan Speed Low Ignition High Low Ignition High Carbon Monoxide PPM 1 10 2 15 2 20 1 10 2 15 2 20 Carbon Dioxide CO2 8 10 8 10 8 10 8 10 8 10 9...

Страница 49: ...an is not available pressing the button will remove the lockout state so additional trials for ignition can be performed D IMPORTANT NOTICE NOTICE It is extremely important that whenever work is perfo...

Страница 50: ...ear if the tank is dry fired 2 Measure actual Flue temperature 3 Use an ohmmeter to check resistance on flue temperature sensor 4 Replace sensor if it does not pass the resistance test 5 If Flue tempe...

Страница 51: ...est F05 Incorrect Fan Speed The control detects incorrect fan speed 1 Manually reset the water heater 2 Observe water heater operation If fault code occurs again 3 Check condition of wiring 4 Check Fa...

Страница 52: ...ed 1 Manually reset the water heater 2 Observe water heater operation 3 Check the Dual Temperature Sensor Ensure it is properly wired to the control and that there are no breaks cuts or other visible...

Страница 53: ...53 WHL 001 REV 9 3 14 Figure 25 Replacement Parts...

Страница 54: ...54 WHL 001 REV 9 3 14 Figure 26 Replacement Parts...

Страница 55: ...NOTICE It is extremely important that whenever work is performed on the plumbing system that either The water heater is powered off or The water heater is valved off and isolated from the plumbing sy...

Страница 56: ...re Measure incoming gas pressure 3 5 to 10 W C Natural Gas 8 to 14 W C LP Pressure Drop Measure drop in pressure on light off no more than 1 W C Check gas pipe for leaks Check piping for leaks Verify...

Страница 57: ...57 WHL 001 REV 9 3 14...

Страница 58: ...58 WHL 001 REV 9 3 14...

Страница 59: ...59 WHL 001 REV 9 3 14 MAINTENANCE NOTES...

Страница 60: ...ation Address Date of Installation Installer s Code Name Product Serial Number s Comments Installer s Phone Number Signed by Installer Signed by Customer IMPORTANT Customer Please only sign after the...

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