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Westinghouse Portable Power | 17

ADDING / CHECKING ENGINE 
FLUIDS AND FUEL

BEFORE ADDING/CHECKING ENGINE 

FLUIDS AND FUEL, REVIEW SAFETY 
SECTION STARTING ON PAGE 5.

DANGER

Filling the fuel tank with gasoline while 

the generator is running can cause 

gasoline to leak and come in contact 

with hot surfaces that can ignite the 
gasoline.

Before starting the generator, always check the level of:

• 

Engine oil

• 

Gasoline in the fuel tank

Once the generator is started and the engine gets warm, 

it is not safe to add gasoline to the fuel tank or engine oil 

to the engine while the engine is running or the engine 

and muffler are hot.

CHECKING AND / OR ADDING ENGINE OIL

WARNING

Internal pressure can build in the 
engine crankcase while the engine 
is running. Removing the oil fill plug/ 
dipstick while the engine is hot can 
cause extremely hot oil to spray out 
of the crankcase and can severely 
burn skin. Allow engine oil to cool for 
several minutes before removing the 
oil fill plug/dipstick.

The unit as shipped does not contain oil in the engine. 
You must add engine oil before starting the generator 

for the first time. See 

Checking Engine Oil 

and 

Adding 

Engine Oil

 on page 24 for instructions on checking engine 

oil level and the procedure for adding engine oil.

NOTICE

The engine does not contain engine oil as shipped.
Attempting to start the engine can damage 
engine components. The owner of the generator 

is responsible to ensure the proper oil level is 

maintained during the operation of the generator. 

Failure to maintain the proper oil level can result in 

engine damage.

OPERATION 

CONNECTING THE GENERATOR TO A 
BUILDING ELECTRICAL SYSTEM

It is recommended to use a manual transfer switch 
when connecting directly to a buildings electrical 
system. Connecting a portable generator to a buildings 
electrical system must be made in strict compliance 

with all national and local electrical codes and laws, 

and be completed by a qualified electrician. 

TRANSFER SWITCH CONNECTIONS

The Westinghouse generator is wired with the neutral 

bonded to ground. If you are connecting your generator 

to a panel board transfer switch, a licensed electrician 

will need to consider removing the bonded neutral to 
ensure proper operation of household GFCI circuits.
Begin by removing the alternator cover (16 on page 
13). Once the cover is off remove the nut that holds 
the bonded ground jumper wire (see “2” in Figure 6). 
Once the nut is removed take the bonded jumper wire 
off and re-secure the nut. Next remove the screw holding 
the neutral ground wire (see “1” in Figure 6). Attach the 
bonded jumper wire (2) to the neutral ground (1) and 

tighten the screw. 

If the bonded neutral is removed the generator must be 
relabeled as floating neutral on the control panel.

If your generator is equipped with GFCI receptacles, 
removing the bonded neutral may not allow proper 
operation of the GFCI receptacles. Always keep the 
jumper wire in case it is needed for future use when not 

connected to a transfer switch.

1

1

1

2

2

2

Figure 6

REMOVE

MOVE WIRE HERE

Alternator Neutral Ground Wire (white/Green)

Alternator Bonded Jumper Wire (white/Green)

Содержание WGen7500

Страница 1: ...USER MANUAL WGen7500 Portable Generator 7500 Running Watts 9500 Peak Watts REMOTE START...

Страница 2: ...to be seriously hurt or killed Model Number Running Watts Peak Watts Fuel Tank Size L G Rated Speed RPM Ignition Type Spark plug Engine Disp cc Stroke X Bore Oil Capacity L Oil Type THD WGen7500 7500...

Страница 3: ...______ Model Number _____________________________________ Last Name _______________________________________ Serial Number ______________________________________ Street Address ________________________...

Страница 4: ...Fluids and Fuel 18 Adding Gasoline to the Fuel Tank 18 How to Pair Remote Key Fob 19 Power Output and Demand 19 Starting the Generator 20 Electric Start 20 Manual Start 21 Stopping the Generator 21 N...

Страница 5: ...ot avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which can cause da...

Страница 6: ...Never remove the fuel cap with the engine running Never refuel the generator while the engine is running Always turn engine off and allow the generator to cool before refueling Only fill fuel tank wit...

Страница 7: ...Chine CSA Master Contract Number Num ro de contrat principa l de CSA MWE Investments LLC Columbus Ohio 43228 USA Con u columbus Ohio tats Unis MWE Investments LLC Columbus Ohio 43228 Etats Unis Part N...

Страница 8: ...8 Westinghouse Portable Power SAFETY SAFETY LABELS AND DECALS 8 9 7 10 8 9 6 6 7 5 10...

Страница 9: ...manual 3 Remove the Wheel Kit Accessories cardboard box 4 Carefully cut two sides of the carton to remove the generator WHAT COMES IN THE BOX Manual Quick Start Guide Maintenance Schedule Wireless Re...

Страница 10: ...wheel kit is not intended for on road use The wheel kit is designed for use on this generator only INSTALLING FEET TO FRAME 1 Place generator on a flat surface 2 Place a piece of cardboard or other s...

Страница 11: ...iver remove the screw on the red positive battery lead 2 Securely tighten the positive battery cable red boot to the positive battery post Make sure boot is over battery post ASSEMBLY 3 Locate the bla...

Страница 12: ...ts Battery Included for electric start models Oil Fill Plug Dipstick Must be removed to add and check oil Oil Drain Plug Must be removed to drain engine oil FEATURES Never Flat Wheels For easy portabi...

Страница 13: ...r models sold into and used in California Muffler and Spark Arrester Avoid contact until engine is cooled down Spark arrestor prevents sparks from exiting the muffler It must be removed for servicing...

Страница 14: ...electronics Smart Switch Outlet Connects the Westinghouse ST Switch sold separately to the control panel Ground Terminal The ground terminal is used to ground the generator Push Button Electric Start...

Страница 15: ...utput will be reduced approximately 3 5 for every 1000ft of increased altitude from sea level This is a natural occurrence and cannot be adjusted by engine Increased exhaust emissions can also result...

Страница 16: ...n the top line of the chart Then select the rated amperage of the generator on the left side of the chart Where the two meet is the size of the conductor required for the application When using the WC...

Страница 17: ...intained during the operation of the generator Failure to maintain the proper oil level can result in engine damage OPERATION CONNECTING THE GENERATOR TO A BUILDING ELECTRICAL SYSTEM It is recommended...

Страница 18: ...ne is filled with engine oil See Checking Engine Oil on page 24 The generator is situated in a proper location Location Selection on page 15 The generator is on a dry surface Weather and Dry Surface o...

Страница 19: ...his total must not be greater than the generator s specified running power output 2 Add up the running power demand again but for the largest motor driven device use the value of its starting power de...

Страница 20: ...f using remote start then hold down START on the remote key fob until the generator starts then release see Figure 11 START STOP Figure 11 Push Button Start Remote Start The engine will automatically...

Страница 21: ...12 Figure 12 Pull recoil 8 Plug in electric devices STOPPING THE GENERATOR Normal Operation During normal operation use the following steps to stop your generator 1 Remove any connected loads from the...

Страница 22: ...tor to malfunction and could result in death or serious injury NOTICE Periodic maintenance intervals vary depending on generator operating conditions Operating the generator under severe conditions su...

Страница 23: ...muffler cover 4 Once the cover is removed locate the screw on the tip of the muffler and remove Pull the spark arrestor out of the muffler see Figure 15 Figure 15 Remove spark arrestor 5 If the spark...

Страница 24: ...Figure 18 below Figure 18 Oil Fill Plug Dipstick 6 Check oil level When checking the engine oil remove the oil fill plug dipstick and wipe it clean Thread the oil fill plug dipstick all the way back i...

Страница 25: ...apply slow but firm squeezing action 6 Rinse in clean water by submerging the air filter elements in fresh water and applying a slow squeezing action CHANGING ENGINE OIL 1 Always operate or maintain t...

Страница 26: ...ug boot by firmly pulling the plastic spark plug boot handle directly away from the engine see Figure 23 NOTICE Never apply any side load or move the spark plug laterally when removing the spark plug...

Страница 27: ...nths and run for a minimum of 15 minutes or a charger should be plugged into the generator and the generator should be charged overnight Make sure the engine control switch is in the STOP position whe...

Страница 28: ...s stuck in the cooling air inlets and exhaust ports General Cleaning of the Generator Use a damp rag to clean all remaining surfaces STORING GENERATOR WARNING Never store a generator with fuel in the...

Страница 29: ...tton on the GFCI outlet 6 If trying 1 5 above does not solve the problem the cause might be the generator has a fault 6 Take the generator to your nearest authorized service dealer Engine will not sta...

Страница 30: ...load 4 If trying 1 3 above does not solve the problem the cause might be a fault in the generator 4 Take the generator to your nearest authorized service dealer Engine runs erratic does not hold a ste...

Страница 31: ...Westinghouse Portable Power 31 WGen7500 SCHEMATIC...

Страница 32: ...32 Westinghouse Portable Power WGen7500 EXPLODED VIEW...

Страница 33: ...BRACKET 10 180572 ENGINE ASSY 11 130508 PANEL COMP 11 1 130513 A KEY START SWITCH 11 2 130516 SHIP TYPE SWITCH 11 3 130566 2 5MM CHARGING SOCKET 11 4 130503 THREE IN ONE DIGITAL DISPLAY 11 5 190209 AI...

Страница 34: ...223 CRANKCASE 2 180593 BALL BEARING 3 180504 OIL SEAL 4 190411 SEAL GOVERNOR ARM SHAFT 5 190410 SHAFT GOVERNOR ARM 6 190409 WASHER GOVERNOR ARM SHAFT 7 190408 PIN LOCK 8 180507 BOLT DRAIN PLUG 9 18050...

Страница 35: ...170503 STARTING MOTOR ASSEMBLY 89 180871 ADJUSTER ROCKER ARM 90 160037 AIR FILTER ELEMENT WGen7500 ENGINE VIEW PART NO No Part DESCRIPTION 12 180604 DOWEL PIN CASE COVER 13 190407 PISTON 14 190406 SC...

Страница 36: ...Oil Shutdown Automatic Fuel Type Unleaded Gasoline 10 Ethanol or less Fuel Shut Off Manual Fuel Tank Capacity Gallons Liters 6 6 gal 25 L Gasoline Fuel Gauge Yes Choke type Automatic Choke Location Ab...

Страница 37: ...Westinghouse Portable Power 37 Version 07 31 18KD...

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