Westinghouse PS-1002 Скачать руководство пользователя страница 32

30 

It  is  important  that  the  entire  system  be  free  from 

leaks,  otherwise  it  may  be  difficult or impossible  to  attain 
the  specified  vacuum  levels.  Any  leaks  will  permit  moist 
air  or  water  to  be  drawn  into  the  transformer.  If a  high 
capacity  pump  is used,  it  is  especially  important to elimi· 
nate  leaks  so  that  moisture  drawn into the system is mini­
mized. 

Openings  for  relief devices and  other  accessories  must 

be  sealed  in  accordance  with  instructions  furnished  for 
the  particular accessory  in  order to  prevent  air  from enter­
ing  the  transformer  during  vacuum  operations.  Valves  i n  

pipe  connections  between  the  main  tank  and  liquid-filled 

compartments  should  be  open  during  vacuum,  if  neces­
sary,  to  limit  differential  pressures  to  values  specified  on 
the transformer instruction plate. 

If  it  is  necessary  to  fill  units  in  the  field ,   apply  the 

vacuum  which  is  permitted  by  the  nameplate  for  the 
length of time specified  in  Table 4. 

The  vacuum  piping  should  be  so  related  to  the  liquid 

piping that  liquid will not splash or spray into  the  vacuum 
line.  It  is  advisable  to  provide  a  liquid trap in the vacuum 
line  to  protect  the  pump  from  the  insulating liquid.  The 

efficiency  of most  vacuum  pumps  is  dependent  upon  the 
condition  of  the pump liquid.  If the  pump  liquid  becomes 
cloudy  from  the  moisture  or  thins  out because of insulat­

ing oil contamination, it should be  changed. 

8 .6  Ventilation of Tank 

When  it  is  necessary  to  open  a  transformer, the  following 

procedure  should be  used. 

Dry  air  should  be  used  to  ventilate  the  inside  of the 

tank  when  it  is  opened  for  internal  fitting.  When  dry  air 

is used, the  following  restrictions  should  be  observe d :  

a.  Temperature  o f  dry  air  entering  the  transformer  shall 
be  at  least  as  h igh  as  that  of  the  transformer  and  at  least 

1 0°C higher than the  dew point of the  outside  air. 

b.  Dry  air  shall  be  blown  into  the  transformer  so  as  to 

create  a  flow  of air  out  through  the  cover  opening.  Air 
hoses  may  be  taken  into  the  transformer if they are clean 

and  made  from  an  oil-proof  material.  In  the  case  of  a 

transformer  shipped  without  insulating fluid, blow  dry air 

into  the  tank  through  an  opening  near  the  bottom  of the 

main tank. 

c.  The  dew  point  in  the  transforme r  should  never  be 
higher than 20° F. 

d.  In  order  to  conserve  dry  air,  place  a light  cover of ply­
wood,  hardboard,  or  plastic  over  the  manhole  opening. 

The  work  should  be  pe rformed  in  a  sequence  such  that 
when  accessories  such as bushings are being installed, only 

one  opening other  than the  manhole  will  be  open  at  any 
time. 

Dry  Air  and  Nitrogen. When  nitrogen  is  called  for  the 

nitrogen  used  should  have  a  dewpoint  not  higher  than 
-50°C  ( -58 °F),  and  total  impurities  not  exceeding  0 . 1 %  
b y  volume. Nitrogen  can  be  obtaine d i n  high pressure steel 

cylinders,  or  in  some  locations  in  insulating  low  pressure 

containers  in  liquid  form .  In  general,  liquid  nitrogen 

which  will  boil  in  the  container to yield gaseous nitrogen, 
will have  a lower  dewpoint than gas in high pressure cylin­
ders. 

Dry  air  should  also have  a  dewpoint  of -50°C  (-58°F) 

or  lower.  It  is  usually available 

in 

cylinders from  the same 

source  which  supply  nitrogen.  Air  drying  equipment  is 
also  available  which  is  c apable  of  producing  dry  air  by 

passing  air  through  a  desiccant  bed  to  remove  moisture . 

When  air  or  nitrogen  are  supplied  from  high  pressure 

cylinders  the  proper  regulating valve  must  be  used  for  in­
troducing  the  gas  into  the  transformer  tank.  Cylinders 
should not be completely emptied, but should  be returned 

to the supplier with at least 25  psi  residual pressure. 

Outside  air  may  be used  for ventilating the transformer 

if  dry  air  is  not  available .  If outside  air  is  to  be  used  for 
ventilation ,  open  the  transformer  only  if  the  outside 

relative  humidity  is  less  than 

65% 

and  if the  temperature 

of  the  transformer 

i

at 

least 

I 0°C 

h

ig

h

e

than  the  dew 

point  of  the  outside  air.  The  maximum 

total 

time  the 

transformer  should  be  open  is  24  hours.  If this time  must 
be  excee ded,  extend  the  length  of  the  vacuum  prior  to 
filling  specified  in Table  4  by  one hour  for  each 4  hours 
that  the  open  time  exceeded  24  hours.  If work  is  inter­
rupted,  the  tank  should  be  closed, evacuated, and  refille d 
with  dry air  or nitrogen. 

8.7  Gaskets 

All  gaskets  used  on  Substation Transformers  are  normally 
made  of a gasket material  consisting of cork  and  synthetic 
rubber;  and  for  satisfactory  results  replacement  gaskets 
should  be  of the  same  material .  Before  replacing a  gaske t, 
carefully  and  thoroughly  clean the  steel surfaces  between 
which  the  gaskets  are  compressed  to  remove  rust,  oil , 
grease,  paint  and other foreign material . The cleaning may 
be  done  by  scraping  or  wire-brushing and  then  wiping the 

gasket  surface  with  de-natured  alcohol.  Use  gasket  cement 

Содержание PS-1002

Страница 1: ...gencies which may arise during installation operation or maintenance and all details and varia ions of this equipment do not purport to be covered by these instructions If further information is desired by purchaser regarding his particular installation operation or maintenance of his equipment the local Westighouse Electric Corporation representative should be contacted ...

Страница 2: ...ove 25 Kv class 13 5 13 3 Wall Mounted Bushings 2 5 Kv 25 Kv class 17 5 14 Lightning Arresters 18 5 15 Current Transformers 20 5 16 Inertaire 20 5 17 Radiators 20 6 INSTALLATION 21 6 1 Precautions 21 6 2 Location and Mounting 22 6 3 Assembly 22 6 4 Filling in the Field 22 6 5 Air Terminal Chamber and Switchgear Adapter Installation 22 6 6 Preparation for Energization 23 7 OPERATION 24 7 I Basic Tr...

Страница 3: ...cement is recommended rather than repair If information is desired in greater detail copies of in struction leaflets referred to but not included with this book can be obtained by contacting your Westinghouse Sales Office 2 RECEIVING NOTE INSPECTION OF TRANSFORMER PACK AGES AND PARTS IS REQUIRED PRIOR TO UN WADING FROM CARRIER IN ORDER TO ESTAB LISH THE CONDITION OF THE EQUIPMENT UPON DELIVERY 2 1...

Страница 4: ...plug a thread at a time until the pressure starts to relieve itself I CAUTION I The fdling plug can be blown off if the plug is removed from a pressurized transformer too quickly Personnel could be injured by the plug Oil or oil vapor could be expeUed creating a fire hazard b Ventilate the gas space with dry air to purge it of the nitrogen gas that it contains Refer to Section 8 6 ltM dbWil TO AVO...

Страница 5: ...ovided on the transformer tank wall Only these hooks can be used in lifting the complete transformer Refer to the outline for the proper lifting hook locations All four lifting hooks must be used for proper handling CAUTION Lifting the transformer in places other than the tank wall lifting hooks may result in damage to the transformer causing oil leaks It may also result in the dropping of the tra...

Страница 6: ...replace the bags and the silica gel before storing Type 0 bushings must be stored with the top end elevated at an angle of at least 20 from the horizontal above the bottom end A check of oil height and of power factor and capacitance should be made before putting an oil filled condenser bushing into service after prolonged stor age Refer to Westinghouse Bushing Manual T D 33 360 for instructions o...

Страница 7: ...IRAISFORIER IS DESIGNED FOR OPERl IOI BEIIEEI PRESSURE LilliS OF 6 5 LBS PER SOUlRE IICH POSIIIIE U0 1 5 LBS PER SQUIRE IICI IEGliiiE Fig l Typical Nameplate THIS IRINSfORMER Will CIRRY7000 m WITHOUT EXCEEDING 65 C AVERAGE IEMPERITURE RISE IHEN IOEOUIIE COOLING EQUIPMENT IS IOOEO THE 15 C LIOUIO lEVEl IS I 0 00 INCHES BElOW TOP OF HIGHEST MANHOlE flANGE LIOUIO lEVEl CHANGES 0 50 INCHES FOR EACH 10...

Страница 8: ...tch position and of inter nal terminal boards when present 13 NOTES AND WARNINGS The notes below the connection chart contain important information for use in operation and maintenance Read the notes because spe cial features or warnings will be in the nameplate notes 14 PHASE RELATION The phase rotation and phase angle shift between the high voltage and low voltage is represented by a phasor diag...

Страница 9: ...out appreciably helping the transfer of heat from the oil to the sensitive element The thermom eter should not be tightened in the well any more than is necessary to place the dial in an upright position Fig 3 Front and Side View ofIndicator with Alarm Contacts 7 The thermometer can be furnished with a Single pole single throw contact for fan starting and a Single pole double throw contact for hig...

Страница 10: ...re normally fur nished with a mechanical pressure relief device on the Fig 4 ReliefDel ice in Sealed Position transformer cover The device consists of a self resetting spring loaded diaphragm and a mechanical operation in dicator semaphore Should the tank pressure increase above 10 psig the gas pressure will lift the diaphragm and vent the excess pressure Immediately after the pressure returns to ...

Страница 11: ...uge A red pointer is furnished to show the highest tern perature attained since last reset and is resettable by means of a push button projecting through the bottom of thedial bezel The gauge has four single pole normally open con tacts with normal settings of 70 75 112 and 117 C 9 Fig 5 Front View of Winding Temperature Gauge Should it become necessary to adjust any of these con tacts from the ab...

Страница 12: ... relay may fail when vacuum is pulled on the transformer A seal in relay reset switch and the associated circuitry are mounted in a separate control cabinet The seal in re lay is energized when the sudden pressure micro switch operates and remains so until manually reset with the re set switch Seal in relay loads should be limited to the values given in the table listing given on the wiring dia gr...

Страница 13: ...ng temperature The circuit is energized from the load side of the panel power circuit The manual auto switch provides a 11 means of starting the fans independently of the position of the thermal switch With the thermal switch in the closed position the fans may be stopped by opening the AB breaker An Auto Off Manual switch is supplied in stead of the Manual Auto switch when requested by the custom...

Страница 14: ...re used See Fig 9 DRAW LEAD TERMINAL TERMINAL CAP i ifl g ffLING SILICONE RUBBER L GASKET Fig 9 Typical Cross Section of RJ Draw Lead Bushing installation of RJ Draw Lead Connection The terminal which is crimped to the draw lead has a steel pin pressed through a hole in the terminal diameter below the threads About 1 4 inch of pin extends on both sides of the terminal to engage a slot inside the p...

Страница 15: ...ed for voltage classes of 34 5 KV and above Westinghouse bushing Types RCP OS and 0 are normally supplied Each bush ing consists principally of a cylindrical condenser assem bly protected on its outer end with a porcelain weather casing made by the wet process The space between the condenser and the weather casing is filled with a high di electric strength compound or WEMCO C transformer oil depen...

Страница 16: ...INS EXPANSION BOWL FLANGE VALVE SEALING GASKET GASKET STOP FLANGE BOTTOM PORCELAIN TERMINAL CAP RETAINING GASKET rr MAGNETIC GAUGE GASKET AND STOP PORCELAIN __ TOP PART OF OIL CHAMBER OIL IMPREGNATED KRAFT PAPER CONDENSER WITH METAL FOILS SCREW CAN BE REMO VED TO REPLACE GAUGE GLASS OR DIAL VOL TAGE TAP RECEPTACLE NAMEPLAT E SEALING GASKET AND GASKET STOP BOTTOM PART OF OIL CHAMBER BOTTOM TERMINAL...

Страница 17: ... CAST RESIN CONDENSER CONFINED GASKET ___ _r ON COVER BOSS NOTE CONDENSER DETAILS OMITTED IN SECT IONED AREAS FOR CLARITY PURPOSES MINIMUM OIL LEVEL LEAD COVERED WITH TAPE I 12 THREADED STUD A Bushing with Draw Through Cable Lead B Bushing with Threaded End Conductor Fig 12 Outdoor Condenser Bushings Type RCP 15 ...

Страница 18: ... other sharp objects that could damage the con denser When cleaning the condenser use a clean cloth saturated with transformer oil It is recommended that condenser bushings which have been removed for shipment have the power factor and capacitance measured before they are installed in the transformer to find if internal shipping damage has oc curred This may avoid expensive disassembly from the tr...

Страница 19: ...ectors must not impose strains on the bush ing in excess of those specified by Table 8 ANSI Standard C76 2 1 977 Limit the cantilever load to 100 pounds on type RCP type RJ IS KV and below and all cast resin and cast resin welded bushings Greater force may cause bushing damage that can result in violent trans former failure 1 7 5 13 3 Wall Mounted Bushings 2 5 K V 25 K V Class Fig 14 Cast Resin Bu...

Страница 20: ...ible connections to the air or liquid ends of the bushing conductor in order to limit the thermal ex pansion forces on the bushing As a general rule a maxi mum cantilever or axial load of 1 00 pounds acting at the end of the bushing conductor should not be exceeded For detailed instructions on application installation or replacement request Instruction Leaflet 47 OS 1 1 for the weld on version or ...

Страница 21: ... BODY 0 0 NO N MAG N ET I C BUSH I NG P LAT E I NTEG RAL PART OF X FO R M E R TAN K S I L I CO N E 0 R I NGS 0 0 0 0 LI QU I D S I D E Non M agnetic B ushing Plate I ntegral Part 0 0 Cast Epoxy Body Aluminum Clamping Flange of X Former Tank R eta ined Cork Buna N or N itrile Gasket Stai n less Steel F lange Sil icone 0 R i ngs 0 0 0 0 Liquid Side 19 ...

Страница 22: ...rmer is shipped CURRENT TRANSFORMER SECONDARY LEADS MUST BE CONNECTED TO A LOAD OR SHORT CIR CUITED WHEN THE TRANSFORMER IS ENERGIZED IF THE SECONDARY LEADS ARE OPEN EX TREMELY HIGH PEAKS OR PULSES OF VOLTAGE ARE PRESENT AT THE SECONDARY TERMINALS THESE HIGH PEAKS OF VOLTAGE MAY NOT REG ISTER ON CONVENTIONAL VOLTMETERS BUT THEY CAN BREAK DOWN INSULATION AND ARE DANGEROUS TO PERSONNEL 5 1 6 Inertai...

Страница 23: ...iding Transformer Damage Transformers are generally shipped sealed and ready for energizing without opening the tank In cases where it is necessary to open the tank for changing terminal board connections or installing high voltage bushings extreme care is required to protect the insulation from damage Internal parts are located to provide the necessary elec trical clearances and must not be bent ...

Страница 24: ...efore removing manhole bolts Internal pressure can blow the manhole cover off injuring person nel If possible fill transformers shipped in dry gas with fluid before opening the tank When the transformer can not be filled with fluid before the tank is opened limit the total open time to 24 hours Refer to Sections 8 4 through 8 6 for instructions on liquid filling and ventila tion of transformer tan...

Страница 25: ...tings for leaks A leak above the liquid level can be located by applying a soap solution to all joints pipe fit tings and cable connections The transformer must be de energized when checked by this method When the pressure test is complete reduce the internal pressure 2 Insulating Liquid Test Before energizing the transfom1er the liquid must be tested in accordance with Section 8 I The dielectric ...

Страница 26: ...ON THE POWER FACTOR TEST TER MINAL THE TERMINAL MAY FLASHOVER LIFE COULD BE IN DANGER 7 Make a physical examination of control circuit wiring and alarm devices Look for cut or broken insulation and open connections 8 Liquid level should be at the correct level according to Section 5 4 Table 2 9 Refinish all paint scratches See Section 8 8 10 Tighten all external bolts and hardware Check handholes ...

Страница 27: ...rature of the air for any 24 hour period should not exceed 30 C 86 F The dial thermometer should read less than the sum of the maximum ambient temperature and the rated temperature rise during normal operation That is the maximum top liquid temperature for a 5 5 C rise transformer is 95 C and 1 05 C for a 65 C rise transformer The transformer s useful life will be short ened if the transformer is ...

Страница 28: ...move a bolted hand hole runs the risk of being hit by the cover if the internal pressure is not vented first 3 Oil filled transformers present a fire h azard to the in stallation area All liquid leaks must be repaired imme diately because transformer liquid is very flammable 4 Should an internal arc occur in the unit the internal pressure will increase and may increase so rapidly that the tank may...

Страница 29: ...airly represents the liquid in the tank A sufficient amount of liquid should therefore be drawn off before the sample is taken to insure that the sample will not be that which is stored in the sampling pipe If the sample taken contains free water it is not suitable for dielectric tests and the sample should be discarded A second sample should then be taken after at least two quarts of liquid have ...

Страница 30: ...perations specified in the following are intended to be accomplished as contin uous uninterrupted processes Insulation Resistance Temperature Correction Transformer Correc Transformer Correc Tempera tion Tempera tion ture C Factor ture C Factor 9 5 8 9 0 3 5 2 5 9 0 6 6 0 3 0 1 8 8 5 4 9 0 2 5 1 3 8 0 3 6 2 2 0 1 0 7 5 26 8 1 5 0 7 3 7 0 2 0 0 10 0 5 4 6 5 14 8 5 0 4 0 6 0 1 1 0 0 0 3 0 5 5 8 1 5 ...

Страница 31: ...ngs Drain any liquid which was not drained before repairs were made Apply the required vacuum level prior to fill ing and hold it for the specified time according to Table 4 If the time the core and coil assembly is out of liquid be fore evacuation for refilling is started does not exceed 16 hours liquid flow into the tank may start as soon as the required vacuum is obtained Then admit liquid into...

Страница 32: ... conserve dry air place a light cover of ply wood hardboard or plastic over the manhole opening The work should be performed in a sequence such that when accessories such as bushings are being installed only one opening other than the manhole will be open at any time Dry Air and Nitrogen When nitrogen is called for the nitrogen used should have a dewpoint not higher than 50 C 58 F and total impuri...

Страница 33: ...1 leaflets may be obtained through the nearest Westing house Sales Office Removing and Replacing Welded On Covers I L 47 600 2 1 Instructions for Repairing Tank Leaks l L 48 069 20 Cleaning Transformer Insulation LL 48 069 13 9 REPAIR 9 1 It is the responsibility of the owner to inspect main tain and keep the transformer in good repair 9 2 Report all failures during the warrantee period to your We...

Страница 34: ...2 or Instructions for Han dling WEMCO FR Insulating Oil LB 47 053 l I CAUTION I When working inside a transformer tank extreme care must be exercised to avoid dropping tools or other objects into the core and coils or into the tank Objects dropped on the coils or left in the tank can cause a fai lure to the transformer 9 10 The core and coil assembly can be repaired or re placed by Westinghouse pe...

Страница 35: ...MEMORANDUM ...

Страница 36: ...PS 1 002 479 979 Supercedes PS 1 001 1 076 Printed in U S A ...

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