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6

BEFORE OPERATION

1. Check for both proper assembly and proper alignment 

of moving parts. 

2. Understand the proper use of the ON / OFF switch. 

3. Know the condition of the scroll saw. If any part is 

missing, bent, or does not operate properly, replace the 

component before attempting to operate the scroll saw. 

4. Determine the type of work you are going to be doing. 

Properly protect your body including your eyes, hands, 

face, and ears. 

5. To avoid injury caused by pieces thrown from acces-

sories, use only recommended accessories designed 

for this saw. Follow the instructions supplied with the 

accessory. The use of improper accessories may cause 

risk of injury. 

6. To avoid contact with rotating equipment: 

- Do not put your fingers in a position where they risk 

contacting the blade if the workpiece unexpectedly shifts 

or your hand unexpectedly slips. 

- Do not cut a workpiece too small to be held safely. 

- Do not reach under the scroll saw table when the motor 

is running. 

- Do not wear loose clothing or jewelry. Roll long sleeves 

above the elbow. Tie back long hair. 

7. To avoid injury from accidental startups of the scroll 

saw: 

- Make sure to turn OFF the switch and unplug the power 

cord from the electric outlet before changing the blade, 

performing maintenance or making adjustments. 

- Make sure the switch is OFF before plugging in the 

power cord to an electric outlet. 

8. To avoid injury from a fire hazard, do not operate the 

scroll saw near flammable liquids, vapors or gases. 

9. To avoid back injury: 

- Obtain help when raising the scroll saw more than 

10 inches (25.4 cm). Bend your knees when lifting the 

scroll saw.

- Carry the scroll saw by its base. Do not move the scroll 

saw by pulling on the power cord. Pulling on the power 

cord could cause damage to the insulation or the wire 

connections resulting in electric shock or fire. 

SCROLL SAW SAFETY

1. To avoid injury from unexpected saw movement: 

- Use the scroll saw on a firm level surface with adequate 

space for handling and supporting the workpiece. 

- Be sure the scroll saw cannot move when operated. 

Secure the scroll saw to a workbench or table with wood 

screws or bolts, washers and nuts. 

2. Before moving the scroll saw, unplug the power 

cord from the electrical outlet. 

3. To avoid injury from kickback: 

- Hold the workpiece firmly against the tabletop. 

- Do not feed the workpiece too fast while cutting. Only 

feed the workpiece at the rate the saw will cut. 

- Install the blade with the teeth pointing downward. 

- Do not start the saw with the workpiece pressing 

against the blade. Slowly feed the workpiece into the 

moving blade. 

- Use caution when cutting round or irregularly shaped 

workpieces. Round items will roll and irregularly shaped 

workpieces can pinch the blade. 

4. To avoid injury when operating the scroll saw: 

- Obtain advice from a qualified person if you’re not thor-

oughly familiar with the operation of scroll saws.

- Before starting the saw, make sure the blade tension is 

correct. Recheck and adjust tension as needed. 

- Make sure the table is locked into position before start-

ing the saw. 

- Do not use dull or bent blades. 

- When cutting a large workpiece, make sure the material 

is supported at the table height. 

- Turn the saw OFF and unplug the power cord if the 

blade jams in the workpiece. This condition is usually 

caused by sawdust clogging the line you are cutting. 

Wedge open the workpiece and back out the blade after 

turning off and unplugging the machine. 

SCROLL SAW SAFETY WARNINGS

WARNING!

 Do not operate the power tool until you have read and understood the following instructions and 

the warning labels. 

Содержание LL2156

Страница 1: ...ble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the most up to da...

Страница 2: ...Unpacking Packing List 8 Know Your Scroll Saw 9 Preparation 9 Assembly Adjustments 10 OPERATION MAINTENANCE 14 Operation 14 Maintenance 18 Troubleshooting Guide 20 Exploded View Parts List 21 Warranty Statement 24 2 To purchase accessories and replacement blades for your tool visit WENPRODUCTS COM 120V 15 Amp Momentary Power Foot Pedal Switch Model WA0392 ...

Страница 3: ...wenproducts com for the most up to date manual or contact our customer service at 1 800 232 1195 Keep this manual available to all users during the entire life of the tool and review it frequently to maximize safety for both yourself and others Indicates danger warning or caution The safety symbols and the explanations with them deserve your careful attention and understanding Always follow the sa...

Страница 4: ...hock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira ...

Страница 5: ...cordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working or...

Страница 6: ...n the power cord Pulling on the power cord could cause damage to the insulation or the wire connections resulting in electric shock or fire SCROLL SAW SAFETY 1 To avoid injury from unexpected saw movement Use the scroll saw on a firm level surface with adequate space for handling and supporting the workpiece Be sure the scroll saw cannot move when operated Secure the scroll saw to a workbench or t...

Страница 7: ...ction of the equipment grounding conductor can result in electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary DO NOT connect the equipment grounding conductor to a live terminal 1 Examine extension cord before use Make sure your extension cord is properly wired a...

Страница 8: ...to make sure you have all of the parts and accessories If any part is missing or broken please contact customer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com Scroll Saw CAUTION Do not lift the saw by the upper arm The saw will be damaged Lift the saw by the table and back housing WARNING To avoid injury from accidental startups turn switch OFF and remove the plug from ...

Страница 9: ...red to later in the manual for assembly and operation instructions Table Sawdust Collection Port Variable Speed Knob Sawdust Blower Power Switch Motor Blade Guard Blade Table Bevel Knob Base PREPARING THE SAW Your saw comes with a light protective coating of machine oil to guard against rust Wipe off the coating with a soft cloth If desired apply a light coat of good quality paste wax not included...

Страница 10: ...e table angle until the space is closed You may feel the 0 degree table detent engage 4 Tighten the table bevel lock knob Fig 3 1 5 Loosen the screw Fig 3 2 holding the bevel scale pointer and position pointer to 0 Tighten the screw 6 Lower the blade guard foot BENCH MOUNTING THE SAW Before operating the saw it must be firmly mounted to a work bench or another rigid frame Use the base of the saw t...

Страница 11: ...w on the back of the blade guard foot Fig 6 1 tilt the foot so it is parallel to the table and tighten the screw 2 Loosen the blade guard knob Fig 6 2 to raise or lower the foot until it just rests on top of the workpiece Tighten the knob ADJUSTING THE DUST BLOWER For best results the dust blower tube Fig 7 1 should be ad justed to direct air at both the blade and the workpiece DUST COLLECTION POR...

Страница 12: ... can cut circles with smaller diameters NOTE Thinner blades will tend to deflect more when making bevel cuts Teeth per Inch Blade Width Blade Thickness Blade SPM Material Cut 10 to 15 0 11 0 018 550 to 1200 SPM Medium turns on 1 4 to 1 3 4 wood soft metal hardwood 15 to 28 0 055 to 0 11 0 01 to 0 018 800 to 1600 SPM Small turns on 1 8 to 1 1 2 wood soft metal hardwood 10 to 15 Teeth per Inch 15 28...

Страница 13: ...hten the bottom blade locking knob Fig 11 2 This locks the blade in place Close the side panel Fig 10 2 3 Insert the top of the blade into the top clamp Tighten the top blade locking knob Fig 11 1 4 Rotate the tension knob Fig 10 1 away from you to apply tension TIP A properly tensioned blade will make a high C sound C6 1047 Hz when plucked with a finger BLADE TIPS AND TRICKS 1 You may need to adj...

Страница 14: ... and take extra care not to bend or twist the blade while cutting in order to maximize blade life 7 Teeth on scroll saw blades wear out and the blades must be replaced frequently for best cutting results Scroll saw blades generally stay sharp for 1 2 hour to 2 hours of cutting depending on the type of cut wood species etc 8 To get accurate cuts be prepared to compensate for the blade s tendency to...

Страница 15: ...efore moving the saw replacing the blade or making adjustments FREEHAND CUTTING 1 Lay out desired design or secure design to the workpiece CAUTION Always make sure the blade is not in contact with the workpiece before turning the saw ON 6 Slowly feed the workpiece into the blade while holding the workpiece securely against the table 2 2 Raise the blade guard foot Fig 13 1 by loosening the height a...

Страница 16: ...oval and installation on p 13 NOTE If you are not changing blades only remove the blade from the upper blade clamp Leave it installed in the lower blade clamp If you are changing blades install the new blade in the lower blade clamp Do not secure it in the upper blade clamp yet 2 1 4 3 Fig 14 Fig 15 3 Pull the upper arm release knob Fig 15 1 outward and turn it clockwise so the pin rests in the sh...

Страница 17: ...place by tightening the height adjustment knob 7 Remove the workpiece from the blade prior to turning the scroll saw ON CAUTION In order to avoid uncontrollable lifting of the workpiece and reduce blade breakage do not turn the switch on while the workpiece is against the blade 8 Position the workpiece against the straight edge prior to touching the leading edge of the workpiece against the blade ...

Страница 18: ...tation the old carbon brushes were in to prevent unneces sary wear if they will be reinstalled 3 Measure the length of the brushes Install the new set of car bon brushes if either carbon brush length is worn down to 3 16 or less Reinstall the old carbon brushes in their original orien tation if your brushes are not worn down to 3 16 or less Both carbon brushes should be replaced at the same time F...

Страница 19: ...e blade holders blade bevel rails etc 2 If desired apply a light coat of dry lubricant such as PTFE to the inside of the blade bevel rails This will help the table bevel smoothly 3 The motor bearings interior bearings and table bevel rail bearings are all sealed and require no additional lubri cation WARNING Always turn the switch OFF and unplug the power cord from the outlet before maintaining or...

Страница 20: ...Machine speed set at a harmonic frequency of the saw 1 Adjust speed up or down to see if issue is resolved 2 Machine not secured to work sur face 2 Secure machine to work surface 3 Incorrect blade tension 3 Adjust blade tension see p 13 4 Hold down foot not being used 4 Adjust hold down foot to slightly clear workpiece surface when cutting 5 Loose fastener 5 Check machine for loose fasteners 6 Def...

Страница 21: ...EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty 21 ...

Страница 22: ...56 028 Socket Head Pan Screw M6x12 9 29 LL2156 029 Bushing 1 30 LL2156 030 Connecting Rod 1 No Part No Description Qty 31 LL2156 031 Bearing 628 2Z 2 32 LL2156 032 Connecting Rod Cover Plate 1 33 LL2156 033 Lock Washer 8mm 2 34 LL2156 034 Nut M8 1 35 LL2156 035 Crankshaft Bolt 1 36 LL2156 036 Rocker Arm Shaft 1 37 LL2156 037 Bearing HK0810 4 38 LL2156 038 Bearing HK1412 2 39 LL2156 039 Drive Rocke...

Страница 23: ...rew M4x40 4 102 LL2156 102 Screw M4x12 6 103 LL2156 103 Nut M8 1 EXPLODED VIEW PARTS LIST No Part No Description Qty 104 LL2156 104 Screw M8x20 1 105 LL2156 105 Positive Stop Posi tioning Plate 1 106 LL2156 106 Bearing Spacer 6 107 LL2156 107 Bearing 606 2Z 4 108 LL2156 108 Bearing Washer 1 109 LL2156 109 Screw M6x25 2 110 LL2156 110 Bevel Locking Knob 1 111 LL2156 111 Bevel Locking Knob Stud 1 11...

Страница 24: ...nd products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There must also be a ...

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