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OM-225 426 Page 1

SECTION 1 

SAFETY PRECAUTIONS FOR GTAW

TORCHES 

 READ BEFORE USING

WC000038 

 2011-10

Protect yourself and others from injury —

 

read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage

DANGER! 

 Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.
Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or ex-

plained in the text.

NOTICE

 

 Indicates statements not related to personal injury.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-

bols and related instructions below for necessary actions to avoid the

hazards.

1-2. Arc Welding Hazards

The symbols shown below are used throughout this manual

to call attention to and identify possible hazards. When you

see the symbol, watch out, and follow the related instructions

to avoid the hazard. The safety information given below is

only a summary of the more complete safety information

found in the welding power source Owner’s Manual. Read

and follow all Safety Standards.

Only qualified persons should install, operate, maintain, and

repair this unit.

During operation, keep everybody, especially children, away.

Always wear dry insulating gloves.

Insulate yourself from work and ground.

Do not touch live electrode or electrical parts.

Before welding, verify torch head is firmly attached to the torch

body.

Do not wrap torch hoses and power cable together with tape or

plastic wire ties. Wrapping restricts water flow which may cause

power cable to overheat and torch hose to burst.

Repair or replace worn, damaged, or cracked torch or cable

insulation.

Turn off welding power source before changing tungsten elec-

trode or torch parts.

Keep all covers and handle securely in place.

ELECTRIC SHOCK can kill.

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

Wear an approved welding helmet fitted with a proper shade of

filter lenses to protect your face and eyes from arc rays and

sparks when welding or watching (see ANSI Z49.1 and Z87.1

listed in Safety Standards).

Wear approved safety glasses with side shields under your

helmet.

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

Wear protective clothing made from durable, flame-resistant

material (leather, heavy cotton, or wool) and foot protection.

ARC RAYS can burn eyes and skin.

Keep your head out of the fumes.

Ventilate area, or use breathing device.

Read Material Safety Data Sheets (MSDSs) and manufacturer’s

instructions for material used.

FUMES AND GASES can be hazardous.

BUILDUP OF GAS can injure or kill.

Shut off compressed gas supply when not in

use.

Always ventilate confined spaces or use ap-

proved air-supplied respirator.

Do not weld near flammable material.

Do not weld on containers that have held com-

bustibles, or on closed containers such as tanks, drums, or pipes

unless they are properly prepared according to AWS F4.1 and

AWS A6.0 (see Safety Standards).

Watch for fire; keep extinguisher nearby.

WELDING can cause fire or explosion.

HOT PARTS can burn.

Allow torch to cool before touching.

Do not touch hot metal.

Protect hot metal from contact by others.

NOISE can damage hearing.

Check for noise level limits exceeding those

specified by OSHA.

Use approved ear plugs or ear muffs if noise level is high.

Warn others nearby about noise hazard.

READ INSTRUCTIONS.

Read and follow all labels and the Owner’s

Manual carefully before installing, operating,

or servicing unit. Read the safety information

at the beginning of the manual and in each

section.

Use only genuine replacement parts from the manufacturer.

Perform maintenance and service according to the Owner’s

Manuals, industry standards, and national, state, and local

codes.

Содержание CS310A

Страница 1: ...nd Held Water Cooled TIG GTAW Torches Torches manuelles TIG refroidies par eau Antorchas manuales enfriadas por agua para TIG GTAW File TIG GTAW Owner s Manual Manual del Operador Manuel de L utilisat...

Страница 2: ...Style Connector Assembly 4 3 3 Connecting Torch 5 SECTION 4 MAINTENANCE TROUBLESHOOTING 8 4 1 Routine Maintenance 8 4 2 Troubleshooting 8 SECTION 5 SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WEL...

Страница 3: ...parts Keep all covers and handle securely in place ELECTRIC SHOCK can kill Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and...

Страница 4: ...4W 5NS phone 800 463 6727 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 We...

Страница 5: ...Thru 4 0 mm Cable Options 12 5 ft 3 8 m Or 25 ft 7 6 m Three Piece Tri Flex 12 5 ft 3 8 m Or 25 ft 7 6 m Three Piece Vinyl Dimensions Length 7 in 178 mm Handle Diameter 15 16 in 24 mm Weight 4 45 oz...

Страница 6: ...ch Body Keep connections tight Replace cup heat shield and backcap as needed 14 Tungsten Electrode See Sec tion 5 Installing Tungsten To adjust tungsten position loosen backcap 1 2 3 4 5 6 7 8 9 10 11...

Страница 7: ...r 7 Coolant Hose Customer Supplied Obtain correct length with 5 8 18 left hand fittings 8 Coolant Out Of Torch Power Cable Red Connect coolant out of torch power cable to power cable adapter and conne...

Страница 8: ...tem 5 Torch 6 Coolant Into Torch Hose Blue 7 Torch Gas Hose 8 Coolant Out Of Torch Power Cable Red 9 International Style Adapter Connect coolant out of torch power cable to power cable adapter and con...

Страница 9: ...lowmeter 4 Power Source 5 Coolant System 6 Torch 7 Coolant Into Torch Hose Blue 8 Coolant Out Of Torch Power Cable Red Connect torch coolant out of torch pow er cable to power cable adapter and connec...

Страница 10: ...complete see Section 3 3 Check and be sure shielding gas is present Lack of high frequency difficulty in es tablishing arc Select proper size and type tungsten Properly prepare tungsten according to S...

Страница 11: ...gas flow rate Check manufacture s recommendations Increase postflow time Check torch cup size Match cup size to joint being welded Erratic arc When using DC check polarity and or polarity of welding c...

Страница 12: ...ectrode For Welding With Phase Control Machines Grinding the tungsten electrode produces dust and flying sparks which can cause injury and start fires Use local exhaust forced ventilation at the grind...

Страница 13: ...ep flam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4 Filler Rod If Applicable 5 Gas Cup 6 Tungsten Electrode Select...

Страница 14: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 6 3 Positioning Torch Tungst...

Страница 15: ...ENGLISH OM 225 426 Page 13 Notes...

Страница 16: ...OM 225 426 Page 14 SECTION 7 PARTS LIST WC0179 A 2 3 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Figure 7 1 Complete Torch Assembly...

Страница 17: ...na GL No 8 1 2 in 1 6 45V41 Gas Lens 0 020 in 0 5 mm 1 6 45V42 Gas Lens 0 040 in 1 0 mm 1 6 45V43 Gas Lens 1 16 in 1 6 mm 1 6 45V44 Gas Lens 3 32 in 2 4 mm 1 6 45V45 Gas Lens 1 8 in 3 2 mm 1 7 796F74...

Страница 18: ...0 CS310 12G Hose Gas 12 5 ft 3 8 mm Braided 1 20 CS310 25G Hose Gas 25 ft 7 6 mm Braided 1 21 CS310 12PC Cable Power 12 5 ft 3 8 mm Braided 1 21 CS310 25PC Cable Power 25 ft 7 6 mm Braided 1 22 WC 3 1...

Страница 19: ...ENGLISH Notes...

Страница 20: ...ord File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equipment manufacturer s Transportation Department Contact your Distribu...

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