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OM-225 426 Page 8

SECTION 4 

 MAINTENANCE & TROUBLESHOOTING

4-1. Routine Maintenance

!

Disconnect torch before maintaining.

 = Check

 = Change

 = Clean

 = Replace

* To be done by Factory Authorized Service Agent

Daily

 

Nozzle For Cracks 

 

 

If Necessary

 

Check Tungsten Preparation (See Section 5)

Weekly

 

Collet For Wear 

 

If Necessary

 

Collet Body Threads 

 

If Necessary

 

Gas Lens Screen 

 

If Necessary

 

Gas Valve, If Applicable 

 

If Necessary

Monthly

 

Power Cable For Cracks,

Wear 

 

 

If Necessary

 

Gas Hose For

Cracks, Leaks, Wear 

 

If Necessary

 

Water Hose, If Applic-

able, For Cracks, Leaks,

Wear 

 

 

If Necessary

*

 

Back Cap O-Ring 

 If Necessary

 

Power, Gas, And Water

Cable Connections To En-

sure They Are Tight

 

Cable Cover For

Tears, Holes, Or Wear 

 

If Necessary

When using a water-cooled torch, maintain cooling equipment according to the manufactures recommendations.

*

4-2. Troubleshooting

Before using troubleshooting table, check selection and preparation of tungsten electrode according to Section 5.

Trouble

Remedy

Arc will not start. High frequency present

and visible at the torch.

Check cable  and work connections.  Be sure weld circuit is complete (see Section 3-3).

Check and be sure shielding gas is present.

Lack of high frequency; difficulty in es-

tablishing arc.

Select proper size and type tungsten. Properly prepare tungsten according to Section 5.

Check cables and torch for cracks or bad connections. Be sure that torch cables are not close to any

grounded metal. Repair or replace necessary parts.

Check torch consumables. Be sure collet and collet body are correctly installed and tightened (see Sec-

tion 3-1).

Check welding power source High Frequency control, and if necessary, check and adjust spark gaps.

Torch gas valve not working properly (if

applicable).

Have Factory Authorized Service Station/Service Distributor check valve.

No shielding gas flow from torch.

Be sure valves on gas supply are open.

Check cable for kinks or blockage.

Check and tighten all gas supply fittings.

Check cables and torch for cracked insulation or bad connections. Repair or replace (see Section 4-1).

Tungsten electrode oxidizing and not re-

maining bright after conclusion of weld.

Shield weld zone from drafts.

Increase postflow time.

Increase gas flow rate. Check manufacture’s recommendations.

Check and tighten all gas fittings.

Check gas valve and flow meter/regulator.

Select proper size and type tungsten. Properly prepare tungsten (see Section 5).

Содержание CS310A

Страница 1: ...nd Held Water Cooled TIG GTAW Torches Torches manuelles TIG refroidies par eau Antorchas manuales enfriadas por agua para TIG GTAW File TIG GTAW Owner s Manual Manual del Operador Manuel de L utilisat...

Страница 2: ...Style Connector Assembly 4 3 3 Connecting Torch 5 SECTION 4 MAINTENANCE TROUBLESHOOTING 8 4 1 Routine Maintenance 8 4 2 Troubleshooting 8 SECTION 5 SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WEL...

Страница 3: ...parts Keep all covers and handle securely in place ELECTRIC SHOCK can kill Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and...

Страница 4: ...4W 5NS phone 800 463 6727 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 We...

Страница 5: ...Thru 4 0 mm Cable Options 12 5 ft 3 8 m Or 25 ft 7 6 m Three Piece Tri Flex 12 5 ft 3 8 m Or 25 ft 7 6 m Three Piece Vinyl Dimensions Length 7 in 178 mm Handle Diameter 15 16 in 24 mm Weight 4 45 oz...

Страница 6: ...ch Body Keep connections tight Replace cup heat shield and backcap as needed 14 Tungsten Electrode See Sec tion 5 Installing Tungsten To adjust tungsten position loosen backcap 1 2 3 4 5 6 7 8 9 10 11...

Страница 7: ...r 7 Coolant Hose Customer Supplied Obtain correct length with 5 8 18 left hand fittings 8 Coolant Out Of Torch Power Cable Red Connect coolant out of torch power cable to power cable adapter and conne...

Страница 8: ...tem 5 Torch 6 Coolant Into Torch Hose Blue 7 Torch Gas Hose 8 Coolant Out Of Torch Power Cable Red 9 International Style Adapter Connect coolant out of torch power cable to power cable adapter and con...

Страница 9: ...lowmeter 4 Power Source 5 Coolant System 6 Torch 7 Coolant Into Torch Hose Blue 8 Coolant Out Of Torch Power Cable Red Connect torch coolant out of torch pow er cable to power cable adapter and connec...

Страница 10: ...complete see Section 3 3 Check and be sure shielding gas is present Lack of high frequency difficulty in es tablishing arc Select proper size and type tungsten Properly prepare tungsten according to S...

Страница 11: ...gas flow rate Check manufacture s recommendations Increase postflow time Check torch cup size Match cup size to joint being welded Erratic arc When using DC check polarity and or polarity of welding c...

Страница 12: ...ectrode For Welding With Phase Control Machines Grinding the tungsten electrode produces dust and flying sparks which can cause injury and start fires Use local exhaust forced ventilation at the grind...

Страница 13: ...ep flam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4 Filler Rod If Applicable 5 Gas Cup 6 Tungsten Electrode Select...

Страница 14: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 6 3 Positioning Torch Tungst...

Страница 15: ...ENGLISH OM 225 426 Page 13 Notes...

Страница 16: ...OM 225 426 Page 14 SECTION 7 PARTS LIST WC0179 A 2 3 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Figure 7 1 Complete Torch Assembly...

Страница 17: ...na GL No 8 1 2 in 1 6 45V41 Gas Lens 0 020 in 0 5 mm 1 6 45V42 Gas Lens 0 040 in 1 0 mm 1 6 45V43 Gas Lens 1 16 in 1 6 mm 1 6 45V44 Gas Lens 3 32 in 2 4 mm 1 6 45V45 Gas Lens 1 8 in 3 2 mm 1 7 796F74...

Страница 18: ...0 CS310 12G Hose Gas 12 5 ft 3 8 mm Braided 1 20 CS310 25G Hose Gas 25 ft 7 6 mm Braided 1 21 CS310 12PC Cable Power 12 5 ft 3 8 mm Braided 1 21 CS310 25PC Cable Power 25 ft 7 6 mm Braided 1 22 WC 3 1...

Страница 19: ...ENGLISH Notes...

Страница 20: ...ord File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equipment manufacturer s Transportation Department Contact your Distribu...

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