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reason it is absolutely essential to keep manganese 

steel cool during welding by quenching after each

weld or skip welding to distribute the heat.

Cast Iron

Most types of cast iron, except white iron, are 

weldable. White iron, because of its extreme 

brittleness, generally cracks when attempts are 

made to weld it. Trouble may also be experienced 

when welding white-heart malleable, due to the 

porosity caused by gas held in this type of iron.

Copper and Alloys

The most important factor is the high rate of heat 

conductivity of copper, making pre-heating of 

heavy sections necessary to give proper fusion of 

weld and base metal.

Types of Electrodes

Arc Welding electrodes are classified into a number

of groups depending on their applications. 

There are a great number of electrodes used for 

specialised industrial purposes which are not 

of particular interest for everyday general work. 

These include some low hydrogen types for high 

tensile steel, cellulose types for welding large 

diameter pipes, etc. The range of electrodes dealt 

with in this publication will cover the vast majority 

of applications likely to be encountered; are all 

easy to use. 

Flat Position, 

Down Hand Butt Weld 

(Fig 1-11)

Flat Position, 

Gravity Fillet Weld 

(Fig 1-12)

Horizontal Position, 

Butt Weld 

(Fig 1-13)

Horizontal-Vertical 

(HV) Position 

(Fig 1-14)

Vertical Position, 

Butt Weld 

(Fig 1-15)

Vertical Position, 

Fillet Weld 

(Fig 1-16)

Overhead Position, 

Butt Weld 

(Fig 1-17)

Overhead Position, 

Fillet Weld 

(Fig 1-18)

MILD STEEL :

E6011

 - This electrode is used for all-position welding or 

for welding on rusty, dirty, less-than- new metal. It has 

repair or maintenance work.

E6013 

- This all-position electrode is used for welding 

clean, new sheet metal. Its soft arc has minimal spatter, 
moderate penetration and an easy-to-clean slag.

E7014 

-  All  positional,  ease t o  use  electrode f or u se  on 

thicker steel than E6013. Especially suitable for sheet metal 

E7018

 - A low-hydrogen, all-position electrode used when 

quality is an issue or for hard-to-weld metals. It has the ca-
pability of producing more uniform weld metal, which has 
better impact properties at low temperatures.

CAST IRON:

ENI-CL 

- Suitable for joining all cast irons except white

cast iron.

STAINLESS STEEL:

E318L-16 

- High corrosion resistances. Ideal for dairy

work etc.

Содержание WeldForce WF-135s stick

Страница 1: ...OPERATING INSTRUCTIONS by To qualify for full 12 month warranty you must register within 30 days of purchase See inside for details IMPORTANT...

Страница 2: ...thin 30 days of purchase Please register your warranty now by going to www weldclass com au weldforcewarranty You will need a A copy of your purchase invoice receipt b Your machine serial number which...

Страница 3: ...6 6 6 7 7 13 14 14 19 Contents Know Your Machine Power Supply Operating Environment Tips Tricks Care Maintenance MMA Stick Basic Welding Guide MMA Stick Troubleshooting Knowledge Resources Safety Warr...

Страница 4: ...o to www Weldclass com au WF 135S Output Power 30 140A Duty Cycle 100A 60 Input Power 240V 10A Max Input Current 21A Electrode Size 1 6 3 2mm Weight 3 8kg Dimensions L x W x H 290 x 132 x 275mm A Inpu...

Страница 5: ...socket 6 240V AC mains power input lead 7 Mains power switch 8 Cooling fan inlet 1 2 3 4 5 6 7 8 Overload indicator lamp Lights when duty cycle is exceeded and thermal protection is activated When th...

Страница 6: ...r to the negative welding power output socket 4 Connect the earth clamp to the work piece Contact with the work piece must be a firm contact with clean bare metal with no corrosion paint or scale at t...

Страница 7: ...cables connections make sure the welding machine is switched off and disconnected from the power supply When not in use the welder should be stored in the dry and frost free environment Storing the We...

Страница 8: ...with in this publication will cover the vast majority of applications likely to be encountered are all easy to use Flat Position Down Hand Butt Weld Fig 1 11 Flat Position Gravity Fillet Weld Fig 1 1...

Страница 9: ...lean and free of rust scale dirt grease etc Slag should be removed from oxy cut surfaces Typical joint designs are shown in Figure 1 19 Open Square Butt Joint Fig 1 19a Gap varies from1 6mm 1 16 to 4...

Страница 10: ...making too heavy a contact with the work and failing to withdraw the electrode quickly enough A low amperage will accentuate it This freezing on of the tip may be overcome by scratching the electrode...

Страница 11: ...runs are then deposited using either a weave technique or single beads laid down in the sequence shown in Figure 1 22 The width of weave should not be more than three times the core wire diameter of...

Страница 12: ...eave allows weld metal to build up and eliminates undercut Note Weld contour at edge of weave CORRECT INCORRECT Tilted 10o in line of travel Overhead Fillet Weld Fig 1 28 Angle tacked to pipe 45o to p...

Страница 13: ...13 MMA Stick Troubleshooting...

Страница 14: ...ss practices not related to personal injury GENERAL SAFETY WARNINGS 1 Maintain labels and nameplates on the welder These carry important information If unreadable or missing contact Weldclass for a re...

Страница 15: ...strictly observe all safety rules and take precautionary actions welding products and welding processes can cause serious injury or death or damage to other equipment or property Safepracticeshavedeve...

Страница 16: ...iminating the hazard 6 After welding make a thorough examination for evidence of fire Be aware that visible smoke or flame may not be present for some time after the fire has started Do not weld or cu...

Страница 17: ...r damp locations do not use a welder with AC output unless equipped with a voltage reducer 1 Use a Welding Helmet or Welding Face Shield fitted with a proper shade of filter see AS 60974 1 AS NZS 1337...

Страница 18: ...ing these elements can give off toxic fumes if welded WARNING Gascylinderscontaingasunderhighpressure If damaged a cylinder can explode Since gas cylinders are normally part of the welding process be...

Страница 19: ...ly replacement of such parts 6 Warranty claims made where the owner operator of the machine is not willing or not able to provide any information required by Weldclass Welding Products to process the...

Страница 20: ...by www Weldclass com au WF 135S...

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