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2.226  Other Forms of contamination control
 

The application of the gas ballast is a moderate and very successful method for the removal of 
condensable vapors.  For very heavily laden systems, other means of removal such as oil separators 
may be required.  For mild cases of contamination the simple expedient of a cold trap or a change of oil 
serve the purpose.

2.23 

System Leaks - Impact & Detection

2.231 Large 

Leaks

 

The importance of eliminating all leaks in a vacuum system is obvious when it is realized that a leak 
into the system, at atmospheric pressure, expands in volume by a factor of 750,000 to 10,000,000 
or more.  The pump must remove this added volume to maintain the desired vacuum.  Fortunately a 
number of effective techniques for leak detection have been developed.  Large leaks can be located by 
pressurizing the system and painting the suspected area with a thick soap solution.  Escaping air will 
produce soap bubbles.

2.232 Small 

Leaks

 

Small leaks may also be detected by spraying a suspected area with acetone or gases rich in 
hydrogen, and observing a sudden change in pressure on an electrical gauge.  The difference in 
calibration of these gauges, for air and other gases, will produce a distinct change in the pressure 
reading.  To use this method of detection, the system must be under vacuum and the gauge sensing 
tube must be located between the pump and the area to be probed.  Use extreme caution, as these 
materials are highly fl ammable!

2.233 Fine 

Leaks

 Locating 

very 

fi ne leaks requires a helium-sensitive, mass-spectrometer leak detector.  This instrument 

will locate leaks which cannot be detected by any other method.  Numerous fi ne leaks can have the 
total effect of a large leak.

2.30 Shutdown 

Procedures

2.301 DuoSeal 

Shutdown

 

A few simple precautions are all that is necessary when shutdown is in order.  If a gauge is connected 
to the system, fi rst isolate the gauge, then turn off the power and open the system to atmosphere.  If 
the pump is removed from the system, cover the intake port with a rubber stopper or suitable cover to 
protect the pump against contamination and loose particles.  If the pump has been contaminated in 
service and is going to be shelved for a prolonged period it is best to drain the oil  and refi ll with a fresh 
charge.

Содержание DUOSEAL 1402B-01

Страница 1: ...will build up in the pump with the potential of the pump body bursting and causing possible injury to personnel in the area WELCH ILMVAC Part No 67 2069 Printed in USA Welch Ilmvac 5621 W Howard Stree...

Страница 2: ...tions are found where failure to observe the instruction could result in damage to the equipment associated equipment and process These units conform to the SI International system of units of measure...

Страница 3: ...el 10 3 30 Shaft Seal Replacement 10 3 40 Repairing Oil Leaks 11 3 50 Repairing Vacuum Leaks 11 3 60 Drive Problems 11 Section 04 Trouble Shooting Guide 4 10 Poor Vacuum Readings 12 4 20 Noisy Pump 12...

Страница 4: ...to drive your particular pump at the recommended speed 1 13 Pump Location The pump should be located preferably in a clean and well ventilated area and adequate space should be provided wherever poss...

Страница 5: ...creates an impedance to the flow of gas This is particularly true at low pressures in the millitorr range where the gas flow is substantially molecular in character The gas flow is then dependent upo...

Страница 6: ...with the function and action of the pump which you have now required Remove the intake and exhaust port plugs and temporarily provide a stopper for the intake and a dust cap for the exhaust Review the...

Страница 7: ...ir though the gas ballast valve to the mixture of vapor and gas being compressed the pressure required for delivery past the exhaust valve is reached with a considerably smaller reduction of the volum...

Страница 8: ...rich in hydrogen and observing a sudden change in pressure on an electrical gauge The difference in calibration of these gauges for air and other gases will produce a distinct change in the pressure...

Страница 9: ...system The required frequency of changes will vary with the particular system Experiences with the process will help you determine the normal period of operation before an oil change is required 3 103...

Страница 10: ...rubber stopper Turn the pump on and run the pump for 10 minutes Close the gas ballast 8 Check the vacuum reading of the pump by connecting a thermocouple gauge tube to the pump s intake If the pump is...

Страница 11: ...ng surfaces cleaned of any nicks 3 50 Repairing Vacuum Leaks 3 501 Surface Preparation Good Vacuum seals are an essential and important attribute of a good mechanical pump A good seal is dependent upo...

Страница 12: ...t a forced oil flush 5 If noise level is still unsatisfactory consult with WELCH Technical Service at 847 676 8800 Ext 1 4 30 Excessive Oil Mist 1 Check oil level Maintain the level between the two li...

Страница 13: ...cal Requirements 2 60Hz Electrical Requirements 3 1 Phase Replacement Parts Shaft Seal Lip Seal 1401D 01 Shaft Seal Mechanical Seal 1401D Air Filter Screen 41 0660 Intake Chamber Cover Gasket 41 0234...

Страница 14: ...14 Section 6 DIMENSIONAL DRAWING...

Страница 15: ...nge High RPM direct drive vacuum pumps on the other hand experience a rapid fall off of pumping speed below 100 microns A comparison of the DuoSeal pumping speed curves shown below versus high RPM pum...

Страница 16: ...tion 8 EXPLODED VIEW 1 46 34 5 24 31 52 53 15 27 46 5 24 51 25 49 30 6 28 12 8 39 29 40 44 35 54 41 42 11 43 45 10 12 50 9 26 28 36 25 33 23 7 55 22 57 56 4 2 16 47 3 32 59 14 13 20 18 17 38 48 58 19...

Страница 17: ...75 SETSCREW 1 4 20 x 2 25 LG 16 1 41 0234 1 1 GASKET INTAKE CHAMBER COVER 46 6 41 2363 WASHER 5 16 ID x 1 2 OD 17 1 41 0403 1 1 GASKET OIL CASE 47 1 41 2757 LOCK NUT 18 1 41 0508 1 1 WASHER THRUST 48...

Страница 18: ...101 Parts List for Model 61 8101 Item Qty P N Description 1 2 61 2229A Oil Window Glass 2 1 61 2278 Drain Valve 3 2 61 2370 Oil Window Cover 4 1 61 8833 Oil Case Machined 5 4 62 1014 Screw 8 32x3 8 Fl...

Страница 19: ...ust Filter Use with pump model Dimension Catalog Number Diameter Height Filter Replacement Element 1392 1399 1400 1376 1380 1402 1400 1397 1374 2 5 5 5 2 5 6 25 9 1417L 1417G 1417H 01 1417L 1417G 1417...

Страница 20: ...1922 Cat No 1 Element must be ordered with trap A2 Distance between ISO NW inlet and outlet connections Dry Ice Cold Traps Removable 3 quarter center well for dry ice alcohol slurry do not use acetone...

Страница 21: ...best of our knowledge the above listed component is not hazardous according to OSHA 1910 1200 or one or more state right to know lists SECTION 3 HAZARDS IDENTIFICATION Major Route of Entry Skin conta...

Страница 22: ...rotection in Section 8 of this MSDS Inhalation Vaporization is not expected at ambient temperatures This material is not expected toques inhalation related disorders underanticipated conditions of use...

Страница 23: ...ion in Section 8 and Disposal Considerations in Section 13 of this MSDS Do not touch damaged containers or spilled material unless wearing appropriate protective equipment Slipping hazard do not walk...

Страница 24: ...if splashing or spraying conditions are present Protective clothing may include long sleeve outer garment apron or lab coat If significant contact occurs remove oil contaminated clothing as soon as po...

Страница 25: ...have low acute and sub acute toxicities in animals Effects from single and short term repeated exposures to high concentrations of mineral oil mists well above applicable workplace exposure levels inc...

Страница 26: ...ntory This product and or its components are listed on the Toxic Substance Control Act TSCA Inventory SARA 302 304 The Superfund Amendments and Reauthorization Act of 1986 SARA Title III requires Faci...

Страница 27: ...remarks SECTION 16 OTHER INFORMATION Revision 4 Revision Date 11 11 03 ABBREVIATIONS AP Approximately EQ Equal GT Grater Than LT Less Than NA Not Applicable ND No Data NE Not Established ACGIH America...

Страница 28: ...or possession does not convey any rights to loan sell or otherwise disclose said information reproduction or use of said information for any purpose other than that in connection with said information...

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