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Figure 78

   Pressure switch tube locations

SVF

 

™

 

Series 1

 

Commercial Condensing Gas-Fired Water Boiler

 — Boiler Manual

Part number 550-100-250/0819

87

 Startup — fi nal checks

Check thermostat circuit(s)

1.  Disconnect the two external wires connected to the boiler 

thermostat terminals (see instructions beginning on  page 59
for terminal locations).

2.  Connect a voltmeter across these two incoming wires. Close 

each thermostat, zone valve and relay in the external circuit one 
at a time and check the voltmeter reading across the incoming 
wires.

  Th

  ere should NEVER be a voltage reading. Applying 

voltage across the thermostat terminals will damage 
the  control. If a voltage does occur under any condi-
tion, check and correct the external wiring. (Th

  is is a 

common problem when using 3-wire zone valves.)

3.  Once the external thermostat circuit wiring is checked and 

corrected if necessary, reconnect the external thermostat circuit 
wires. Allow the boiler to cycle.

Inspect/fi ll condensate system

Inspect/check condensate lines and fi ttings

1.  Inspect the condensate drain line and condensate trap. (See 

page 46  for component locations.)

Fill condensate trap with water

1.  Fill the condensate trap with fresh water by removing, fi lling 

and re-installing onto heat exchanger condensate drain.

2. 

4OREMOVETHETRAP

, see  page 46  for information.

  Th

  e condensate trap must have check fl oat in place 

and be fi lled with water during all times of boiler 
operation to avoid fl ue gas emission from the con-
densate drain line. Failure to fi ll the trap could result 
in severe personal injury or death.

Inspect pressure switch hoses

  Th

  e pressure switch sense lines must be in good con-

dition and fi rmly att ached to the correct locations. 
Incorrect placement or disconnected sense lines can 
result in unreliable boiler operation.

1.  Inspect all pressure switch sense hoses and verify that they are 

correctly installed ( Figure 78 ). Replace if necessary.

2.  Inspect and verify att achment of the plastic gas valve/venturi 

reference line ( Figure 87, page 96 ). Replace if necessary.

Final checks before starting boiler

 

❏

Read the instructions to adjust and set up the control module. 
Verify that all sett ings have been made correctly.

 

❏

Verify that the boiler and system are full of water and all system 
components are correctly set for operation.

 

❏

Vent any remaining air from system using manual vents. Air in 
the system will interfere with circulation and cause heat distri-
bution problems and noise. Check system piping for leaks. If 
found, shut down boiler and repair immediately.

 

Eliminate all system leaks

. Continual fresh make -

up water will reduce boiler life. Minerals can build up 
in sections, reducing heat transfer, overheating heat 
exchanger, and causing heat exchanger failure.

 

❏

Fill condensate trap with water (see above for procedure).

 

❏

Verify electrical connections are correct and securely att ached.

 

❏

Inspect vent piping and air piping (direct vent systems) for signs of 
deterioration from corrosion, physical damage or sagging. Verify vent 
piping and air piping are intact and correctly installed per this manual.

  Venting system must be sealed gas-tight to prevent fl ue gas 

spillage and carbon monoxide emissions which will result 
in severe personal injury or death.

  Before starting the boiler, and during initial operation, use 

a leak detector or smell near the fl oor and around the boiler 
for gas odorant or any unusual odor. Remove boiler access 
door and smell interior of boiler enclosure. Do not proceed 
with startup if there is any indication of a gas leak. Repair 
any leak at once.

 

If you discover evidence of any gas leak during operation, 
shut down the boiler at once. Find the leak source with 
bubble test and repair immediately. Do not start boiler 
again until corrected. Failure to comply could result in se-
vere personal injury, death or substantial property damage.

Flue

Pressure switch

Air Filter 

Indicator

BLUE hose goes

 from gas valve to
Air Filter Indicator

BLUE hose goes 

from gas valve 

to shroud

BLACK hose goes from 

Flue Pressure switch to hose 

barb on condensate dish.

Содержание SVF 1500

Страница 1: ...severepersonalinjury death or substantial property damage DO NOT operate the boiler during construction unless combustion air is piped to the boiler air inlet from a dust free and contaminant free are...

Страница 2: ...window The quartz glass windows provides a view of the burner surface and flame 25 Water outlet pipe system supply 3 Class 150 flanged 26 Water return pipe system return 3 Class 150 flanged 27 Gauge p...

Страница 3: ...ponents Top View Components Front View Components Back View 47 UPQ WJFX SVF Series 1 Commercial Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 3 The SVF TM Commercial Con...

Страница 4: ...0 250 0819 4 Contents 4 Hazard de nitions 4 0LEASE READ BEFORE PROCEEDING 5 0REPARE BOILER LOCATION 6 0REPARE BOILER 9 0ROPANE CONVERSION PROCEDURE 12 NSTALL WATER PIPING 14 6ENTING AIR PIPING ASSACHU...

Страница 5: ...ingasecurity system installed that operates during power outages senses low temperature and initi ates an effective action Consult with your boilercontractororahomesecurityagency F ANY PART OF A BOILE...

Страница 6: ...l replace existing boiler check for and correct system problems such as r Systemleakscausingoxygencorrosionorheatexchangercracks from hard water deposits r Incorrectly sized expansion tank r Lack of f...

Страница 7: ...stion air and or ven tilation of the room as specified in this manual and as required by applicable codes Ensure that the installation complies with all state local and applicable codes Clearance from...

Страница 8: ...halk lineboilerlocationsonfoundation or boiler room floor 5 Uncrate and assemble boilers according to instructions in this manual 6 Provideclearanceforinstallationofvent ing air piping gas piping cond...

Страница 9: ...e any existing vent pipes before installing boiler Prepare boiler IRECT EXHAUST INSTALLATIONS On direct exhaustinstallations theboilerdrawscombustion air from the boiler room If other appliances are i...

Страница 10: ...the boiler on the crate pallet until ready to place in final location Follow all uncrating instructions Failure to comply could result in severe personal injury death or substantial property damage 1...

Страница 11: ...legs further as needed until the boiler is level Checklevel fronttobackaswellassidetoside Measurelevel on cover plate Theboilershouldnotbeallowedtorestonthecast ers These are intended for moving the b...

Страница 12: ...h a 30 PSIG relief valve See Re placementpartsinthebackofthismanualforalternate pressure setting relief valves The boiler is shipped with a NPT pressure and temperature gauge which has a pressure rang...

Страница 13: ...tion 3 When water reaches the shutoff valve on top allow water to flow long enough to ensure all air is out of the heat exchanger Then close the upper shutoff valve Ensure all air is purged out of hea...

Страница 14: ...sure range up to 75psig ThisgaugemeetsASMErequirementsupto a relief valve setting of 50 psig For higher pressure rated reliefvalves adifferentpressureandtemperaturegauge with a higher pressure range i...

Страница 15: ...rates r UsePrimary Secondarypiping seepages17 18 21 22 23 r In a Variable Primary flow system see Figures 16 page 19 and Figure 17 page 20 a differential pressure by pass valve should be added to by p...

Страница 16: ...air vent in the top of the outgoing boiler piping to prevent air pocketing The expansion tank needs to be pre charged to the required system fill pressure before being connected to the system Closed...

Страница 17: ...r other piping methods see guidelines starting on page 15 Expansion Tank required 1 Provideasystemexpansiontankfollowingtheguidelinesonpage16 2 DONOT use a closed type tank if connecting to a water he...

Страница 18: ...for DHW The control will not run multiple priorities simultaneously c NoPriorities SpaceheatingandDHWcanoccursimultaneously at same Supply Max temperature Use only if DHW is a zone in system Assign D...

Страница 19: ...if DHW is a zone in system Assign DHW and Space heating to the same Priority Do not use outdoor reset for this application Controlling the circulators 1 The control can control up to four circulators...

Страница 20: ...lly be used be tween the near boiler supply and return piping in high flow systems If used ensure the System Supply Temperature sensor is placed AFTER the bypass 4 A flow switch is recommended if syst...

Страница 21: ...15 Expansion Tank required 1 Provideasystemexpansiontankfollowingtheguidelineson page16 2 DO NOT use a closed type tank if connecting to a water heater that is equipped with an automatic vent Domestic...

Страница 22: ...boiler loop will have sufficient flow For other piping methods see guidelines starting on page 15 High limit in system piping 1 Add the recommended high limit control Figure 19 item 22 to help ensure...

Страница 23: ...ll DHW heat exchanger design Use only the an tifreeze listed by Weil McLain for use with this boiler See page 111 for details Chilled medium if used is piped in parallel with heating boiler as shown i...

Страница 24: ...plianceorequipment Thesignshallread in printsizenolessthanone half 1 2 inchinsize GASVENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUC TIONS 4 30 4 The state or local gas inspector of the side wall horizo...

Страница 25: ...sefor theSVFTM boilervent airpiping NOOTHERappli ance or fireplace can be connected to the chimney The chimney must be straight with no offsets and the vent and air piping materials must comply with t...

Страница 26: ...e solutions Chlorinated waxes cleaners Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for water softening Refrigerant leaks Paint or varnish removers Hyd...

Страница 27: ...ust ANSI ASTM D1785 Plastic vent pipe must be certi ed to ULC S636 if required by local jurisdiction Air pipe can be any of those listed at left if acceptable by local codes 06 76 3CHEDULE See Note 1...

Страница 28: ...appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously 4 Testforspillageatdrafthoodreliefopeningafter5minutesofmain burner operation Use th...

Страница 29: ...XJUI other appliances r PNCVTUJPO BJS GSPN UIF CPJMFS SPPN 4FF JSFDU YIBVTU PN bustion Air opening requirements on page 33 r F WFOU TIBMM DPOTJTU PG B GPPU QJFDF PG u PS EJBNFUFS straight pipe direct...

Страница 30: ...considered in any engineered vent system in accordance to local authority having jurisdiction Weil McLain recommends the use of a Double Acting Barometric Damper or Modulating Damper to ensure the ap...

Страница 31: ...of wall roof vent penetration inches Max 18 Min 0 length equiv feet Note 1 length equiv feet Note 1 length equiv feet Note 1 length equiv feet Note 1 1500 8 100 max 10 min 100 max 10 min 100 max 10 m...

Страница 32: ...ressureduetoexhaustfansorothermechanical ventilation devices RefertotheNationalFuelGasCode ANSIZ223 1 NFPA54 latest edition for dealing with other conditions Free area louver allowance The free area o...

Страница 33: ...ening each at least 1 square inch per 3 000 Btuh of all appliances in the room TWO openings each at least 1 square inch per 2 000 Btuh of all appliances in the room OR ONE opening each at least 1 squa...

Страница 34: ...PIPING WHEN POSSIBLE Short radius elbows cause higher pressure loss resulting in less allowable vent air piping length See Figure 25 page 31 for maximum lengths and reductions required for ttings 1 I...

Страница 35: ...or below unless a 4 ft 1 22m horizontal distance is maintained from electrical meters gas meters regulators and relief equipment 6 3 4 003 01 8 08 03 3 5 5 3 3 6 503 3 7 7 FUD GFFU BCPWF OPU CFMPX JG...

Страница 36: ...atallowsproperroutingofallvent piping from the boiler vent connection to the selected sidewall location Multiple vent terminations 1 When terminating multiple SVFTM boilers terminate each vent connect...

Страница 37: ...cified by the vent manufacturer c Fornoncombustibleconstruction sizetheopeningperventmanu facturer instructions d Insert a corrosion resistant metal thimble in the vent pipe hole as shown in Figure 31...

Страница 38: ...construction ANSI Z223 1 NFPA 54 defines unusually tight construction where 1 Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm or les...

Страница 39: ...ovides at least the Rec ommended service clearances shown on page 7 If the space is smaller provide ONE opening to a larger room with at least 1 square inch per 3 000 Btuh of SVF TM boiler input TWO o...

Страница 40: ...above or below unless a 4 ft 1 22m horizon tal distance is maintained from electrical meters gas meters regulators and relief equipment 6 3 4 003 01 8 08 03 3 5 5 3 3 6 503 3 7 7 FUD GFFU BCPWF OPU C...

Страница 41: ...ir pipemanufacturer sinstructionsforproperprotection and support of the piping In extremely cold climates install an insulated chase around the vent piping par ticularly when using longer lengths DO n...

Страница 42: ...nt metal thimble in the vent pipe hole as shown in Figure 31 e Followalllocalcodesforisolationofventpipewhenpassing through floors or walls 4 Figure 37 Provide and install corrosion resistant metal st...

Страница 43: ...eedthemaximumlengthsoftheoutsidevent and air piping shown in Figure 40 page 44 Excessive lengthexposedtotheoutsidecouldresultinfreezingof condensate in the vent pipe or vent air piping failure Follow...

Страница 44: ...ns both vent and air a Provide flashing and sealing boots sized for the vent pipe b Use a coupling or open end pipe termination fol lowing vent manufacturer s guidelines for vertical terminations c In...

Страница 45: ...nual Part number 550 100 250 0819 45 DIRECT VENT Vertical continued ATEGORY 6 1 Air piping must extend through wall enough for complete engagement of the air termination elbow 2 Air termination elbow...

Страница 46: ...ate pump Use materials approved by the authority having jurisdic tion In the absence of other authority PVC and CPVC pipe must comply with ASTM D1785 F441 or D2665 Cement and primer must comply with A...

Страница 47: ...exceed 14 w c at any time Lock up regulators can have pressure spikes of 5 w c or 150 of setting which ever is greater Adjust the lockup regulator for inlet pressure below 10 w c with the boiler at m...

Страница 48: ...nformation refer to ANSI Z223 1 NFPA 54 latest edition or Natural Gas and Propane Installation Code CAN CSA B149 1 for Canadian installations Pipe sizing for propane gas Contact gas supplier to size p...

Страница 49: ...2 For yoursafety turnoffelectricalpowersupply at service entrance panel before making any electrical connections to avoid pos sibleelectricshockhazard Failuretodoso can cause severe personal injury or...

Страница 50: ...Boiler Boiler Manual Part number 550 100 250 0819 50 Field wiring 3INGLE 0HASE 3CHEMATIC IAGRAM Figure 51 Single Phase Schematic wiring diagram SVF TM boilers continued on next page Color version of...

Страница 51: ...Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 51 Field wiring 3INGLE 0HASE 3CHEMATIC IAGRAM continued Figure 52 Single Phase Schematic wiring diagram SVF TM boilers con...

Страница 52: ...rcial Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 52 Field wiring 3INGLE 0HASE ADDER IAGRAM continued Figure 53 Single Phase Ladder wiring diagram SVF TM boilers conti...

Страница 53: ...ial Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 53 Field wiring 3INGLE 0HASE ADDER IAGRAM continued Figure 54 Single Phase Ladder wiring diagram SVF TM boilers continu...

Страница 54: ...r Boiler Boiler Manual Part number 550 100 250 0819 54 Field wiring 4HREE 0HASE 3CHEMATIC IAGRAM Figure 55 Three Phase Schematic wiring diagram SVF TM boilers continued on next page Color version of W...

Страница 55: ...l Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 55 Field wiring 4HREE 0HASE 3CHEMATIC IAGRAM continued Figure 56 Three Phase Schematic wiring diagram SVF TM boilers cont...

Страница 56: ...ercial Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 56 Field wiring 4HREE 0HASE ADDER IAGRAM continued Figure 57 Three Phase Ladder wiring diagram SVF TM boilers contin...

Страница 57: ...cial Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 57 Field wiring 4HREE 0HASE ADDER IAGRAM continued Figure 58 Three Phase Ladder wiring diagram SVF TM boilers continue...

Страница 58: ...Whenusinginputs outputsforheat DHWdemands eachinput Input1 Input2 and Input 3 controls its respective 120VAC output Output 1 Output 2 and Output 3 Outputs are energized only when BOTH conditions below...

Страница 59: ...tied to PRIORITY 2 which is defaulted to FINNED TUBE BASEBOARD system type 6 For DHW applications the aquastat can be connected to one of the three input output pairs Take advantage of factory default...

Страница 60: ...on the display AllheatingsystemsshowninthismanualrequiretheSystemSupplyand Return sensors to be installed for proper control function System will not properly provide heat if sensors are not installed...

Страница 61: ...eset the control See Figure 51 page 50 for details To cause AUTOMATIC RESET 4ERMINAL LOCK 0 hni TM control will reset automatically after circuit is interrupted 1 Remove factory installed jumper and c...

Страница 62: ...as a 58 05 0 54054 function b For the 58 05 0 54054 operating mode select Damper Control This ensures the damper will be activated any time the boiler is called on to fire c 54054 willprovide120VACtot...

Страница 63: ...PRIORITY 1 for the DHW heating system when used This priority s default values are set for DHW direct piped to the boiler Verify that settings are suitable for the application change if needed c Use...

Страница 64: ...lication changing if necessary c Use PRIORITY 2 for the system to be remote modulated r Thefactorydefaultsettingsforthispriorityarebestsuitedforspaceheating r Assign INPUT 1 to the priority chosen Acc...

Страница 65: ...se terminals to call for heat from the other heat source 3 Contact electrical ratings 24VAC or less 0 5 amp or less 4 Set the control to activate the heat demand contacts as needed 5 See SVFTM Advance...

Страница 66: ...tches the heating system during the WIZARDsetupormanuallyinthePRIORITY2menu 4 Assign INPUT 1 to PRIORITY 1 which is factory default configured for DHW applications 5 Use the factory default settings f...

Страница 67: ...on as shown at right because it is being used in the control setup to run the system circulator 7 Factory defaults should work for other settings not listed above The system must be equipped with a by...

Страница 68: ...wer to purge speed for prepurge r Min air flow switch r Pre purge GNITION r After prepurge times out transition to ignition speed r Begin ignition cycle r Activate gas valve and ignition spark r Conti...

Страница 69: ...ce it is recommended to install the system supply and return sensors r Thecontrolautomaticallyadjustsblowerspeed andgasflowrate to match boiler output to space heating and or DHW heating demand r Thec...

Страница 70: ...at 0 F outside the factory default setting 3 ODRESETMINshouldequaltheODT outdoordesigntemperature for the installation s location Remote target operation 0 10VDC input 1 This function allows a remote...

Страница 71: ...Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 71 Figure 62 SVF TM single boiler essential settings 2 15 2 on initial start up see page 73 for explanation Control operat...

Страница 72: ...PXT JG PVUEPPS TFOTPS JT DPOOFDUFE 5JNF BOE EBUF BMTP GMBTIFT GBVMU OBNF EVSJOH MPDLPVU DUJWF TZTUFN UZQF 0VUEPPS BJS UFNQFSBUVSF 4FUQPJOU UFNQFSBUVSF PS QFSDFOUBHF JG TIBEPX PJMFS PVU PS TZTUFN TFOTP...

Страница 73: ...d non selectable s Target Mod Sensor non selectable s System Type s Target Adjust non selectable AINTENANCE NFO MENU s Target Mod Sensor non selectable s Supply Max s See Figure 77 page 84 for details...

Страница 74: ...l reset high limit and WWSD temperature settings outdoor sensor temp adjustment circulator exercising freeze protection setup and restore to factory default option See page 75 PRIORITY 1 s These setti...

Страница 75: ...the Control will shut down the boiler and enter lockout Changing this setting is NOT recommended unless required by code 773 4 0 s WWSD stands for warm weather shut down It means the boiler will not...

Страница 76: ...et sensor in place of system sensor s Not adjustable in Basic Mode see Advanced Manual for information on adjusting this parameter TARGET ADJUST s Select how target temperature is calculated by contro...

Страница 77: ...or DHW priority make sure PRIORITY 1 is de ned for a DHW system s If DHW priority is required and analog input is used for space heating assign INPUT 2 to the DHW aqua stat TT2 and INPUT 1 as PRIORITY...

Страница 78: ...st purge has nished and post pump time has expired s If the closed input is con gured for a heat demand its output will de energize after post purge and post pump s Energize a system pump relay if pum...

Страница 79: ...EMAND OF MASTER MANUAL AUTO LIMIT LOW WTR CUTOFF AIR P SWITCH GAS P SWITCH CLOSURE SWITCH BLOWER SPEED RPM FLAME SIGNAL See following pages for details OUTPUTS STATUS GAS VALVE CIRC OUTPUT 1 CIRC OUTP...

Страница 80: ...or details PAST ERRORS CONTROL FAULTS IGNITION RETRIES See following pages for details MANUAL RESET CNT See following pages for details AUTO RESET CNT See following pages for details LOCKOUT HISTORY 1...

Страница 81: ...rm Weather Shut down Trouble NPUT Call for heat status on Input 1 Input 1 can be TT1 or 0 10VDC input NPUT Call for heat status on Input 2 NPUT Call for heat status on Input 3 n 6 NPUT Voltage input f...

Страница 82: ...BOILERS ONLY n 3EE SVF TM DVANCED MANUAL Shows current rate of boiler Shows Boiler Out temperature of boiler Shows priority being satisfied updated based on active demand Shows system type of call for...

Страница 83: ...ed AULT 4YPE Displays the type of fault that occurred 4IME Displays time that lockout occurred ATE Displays date that lockout occurred 3TATUS Displays what the status of the boiler was at the time of...

Страница 84: ...screen in Diagnostic Menu AINTENANCE NFO Comment AME Contractor name to appear in maintenance reminders and during lockouts 0HONE Contractor phone number ODEL Displays the boiler model selected in the...

Страница 85: ...able forusewithSVFTM GasBoilers Seeadditionalrequire ments in the antifreeze WARNING on the next page 1 A list of approved antifreeze products is available at www Weil McLain com 2 SeeReplacementparts...

Страница 86: ...orinhibitortestkitindicateslowlevel the inhibitor level may not be sufficient to prevent corrosion 3 Test antifreeze concentration Test antifreeze concentration at least annually If concentration is...

Страница 87: ...cessary 2 Inspect and verify attachment of the plastic gas valve venturi reference line Figure 87 page 96 Replace if necessary Final checks before starting boiler Read the instructions to adjust and s...

Страница 88: ...ytonavigateDIAGNOSTICStoManualTest Mode see for 2 more years 4 Remove the flue temperature sensor and install a BSP hose barb and hose Insert a combustion test probe into the hose using a calibrated c...

Страница 89: ...into low fire using the control Verify that the blower rpm value is correct for Low fire see Figure 79 page 88 as displayed on the Manual Test Mode screen 2 Check the combustion readings Startup proce...

Страница 90: ...checked for leaks Filled condensate trap with water Thermostat circuit wiring checked to ensure there are no stray voltages Followed Operating Instructions Figure 83 page 91 Burner flame and combusti...

Страница 91: ...GLFXODU WR JDV SLSLQJ 5HPRYH ERLOHU DFFHVV GRRU 7XUQ ERLOHU PDQXDO JDV YDOYH KDQGOH FORFNZLVH WR FORVH JDV VXSSO 5HLQVWDOO ERLOHU DFFHVV GRRU 6WRS 5HDG WKH VDIHW LQIRUPDWLRQ DW OHIW RQ WKLV ODEHO 7KLV...

Страница 92: ...d air lines in good condition and sealed tight Verify operation of combustion air damper if used Check system water pressure system piping expansion tank Ignition electrode and ame sense rods inspect...

Страница 93: ...r disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh air FIRST YEAR SPECIAL I...

Страница 94: ...d Check opera tion and wiring of automatic combustion air dampers if used 2 Verify that boiler vent discharge and air intake are clean and free of obstructions Failuretoinstallthecombustionairdamperco...

Страница 95: ...heboiler r Systems with this type of expansion tank require at least one automaticairvent preferablylocatedontopofanairelimina tor as shown in examples in this manual 2 If relief valve has tended to w...

Страница 96: ...ol down To access the burner The boiler contains ceramic fiber materials Use care when handling these materials per instructions on page 93 of this manual Failure to comply could result insevereperson...

Страница 97: ...stall the burner access plate a Ensure the burner access plate gasket is in place before installing the plate The burner access plate gasket must be installed correctly Failuretocomplycouldresultinsev...

Страница 98: ...e temperature is higher than this shut down the boiler allow to cool and follow the procedure starting on page 108 to clean the heat exchanger Check blower speeds 1 For installations at altitudes abov...

Страница 99: ...g always complete the Gas Data Col lection Sheet page 122 Record the boiler size and Consumer Protection CP number located on boiler top jacket panel next to the air inlet connection 42 3 2 The boiler...

Страница 100: ...ace the fuse a Item 1 Low voltage circuit fuse is a 3 amp fast blow b Item 2 Line voltage circuit fuse is a 12 amp fast blow Figure 96 Control module fuse Figure 97 Expansion module fuse Do not jumper...

Страница 101: ...ter at that temperature Use an ohmmeter to read resistance value 4 To check whether the control module is correctly sensing tem perature youcanusearesistancedecadebox Connectthedecade box temporarily...

Страница 102: ...the enter key to reset this count Ignition Retries Displays the number of ignition attempts in the current ignition sequence Manual Reset Count Records number of lockouts that required a manual reset...

Страница 103: ...eft electrical compartment Correct wiring inside the control pod using the wiring diagram in this manual Inspect 12 amp fuse as shown on page 100 Replace if necessary Replace the fuse with proper part...

Страница 104: ...ure by 10 F or more Automatically resets when condition no longer exists Verify proper ow direction of the boiler circulator Verify proper placement of system sensors for single or multiple boiler sys...

Страница 105: ...oper circulator sizing for boiler size and system requirements See message displayed TEMPERATURE SENSOR and follow procedure for loose connections FLAME FAULT Occurs if ame is detected when there shou...

Страница 106: ...l against boiler rating label Correct if necessary to select the proper boiler size Check exhaust and intake pipe for restrictions or blockage Check condensate drain for blockage If condensate is unab...

Страница 107: ...re open for more than 4 minutes Soft lockout when 4 minute timer expires Reset when closure is made None Check jumper on correct pins and secure connection Flow switch attached Check correct pump is o...

Страница 108: ...fluid in system do not drain 2 Close the external manual gas valve to ensure there is no gas flow to the unit 3 Safely bleed the excess gas from between the external manual shutoff and the gas valve...

Страница 109: ...6 Install the air inlet filter and slide support bracket up until it makes contact with the rubber end of the air filter Tighten the two 2 screws to secure it 7 Insert the reference tube into the air...

Страница 110: ...the cover plate and burner plate access bolts in the sequence shown in illustration Burner Burner Access Plate torque 10 N m 88 5 in lbs 7 4 ft lbs 11mm socket Cover Plate torque 20 N m 177 in lbs 14...

Страница 111: ...093 383 600 101 383 600 299 383 600 298 384 000 148 Pressure relief valve for SVF 2500 3000 ASME 30 PSI 2 x 2 1 2 NPT female ASME 50 PSI 2 x 2 1 2 NPT female ASME 80 PSI 1 NPT female includes new P T...

Страница 112: ...are SVF 1500 3000 384 000 250 200 Kit Service Jacket Back Top 1 Panel hardware SVF 1500 3000 384 000 251 210 Kit Service Jacket Back Top 2 Panel hardware SVF 1500 3000 384 000 252 220 Kit Service Jack...

Страница 113: ...Replacement parts continued Figure 107 Jacket parts 69 SVF Series 1 Commercial Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 113...

Страница 114: ...SVF 1500 3000 384 000 212 150 Kit Service Gas Flapper hardware SVF 1500 3000 384 000 213 160 Kit Service Filter Air SVF 1500 3000 384 000 214 170 Kit Service Pipe Gas Inlet SVF 1500 3000 384 000 220...

Страница 115: ...nturi gas train and miscellaneous Replacement parts continued SVF Series 1 Commercial Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 115 69 0DQXDO JDV YDOYH 7 KDQGOH RQO...

Страница 116: ...1500 300 not shown 591 392 055 310 Harness Wiring Control Tray Auxiliary P15 P16 not shown 591 392 056 320 Harness Wiring Control Tray Low Voltage Sensors not shown 591 392 057 330 Harness Wiring Cont...

Страница 117: ...Figure 111 Controls Replacement parts continued SVF Series 1 Commercial Condensing Gas Fired Water Boiler Boiler Manual Part number 550 100 250 0819 117 69 5 5 5...

Страница 118: ...G H J K L M N P Q R S T 1500 2000 7011 16 79 35 15 13 91 4 767 16 41 2 17 5211 16 8 7615 16 161 4 5315 16 47 16 20 415 16 1115 16 LEGEND 1 Supply connection 3 Class 150 flanged 5 Air connection 8 nomi...

Страница 119: ...6 85 8 779 16 41 2 17 5211 16 8 7615 16 161 4 5315 16 47 16 20 4 10 Figure 113 Dimensional data SVF 2500 3000 Dimensions continued LEGEND 1 Supply connection 3 Class 150 flanged 5 Air connection 10 no...

Страница 120: ...procedure AHRI 1500 and equal to 100 minus flue loss 5 SVFTM boilers can be direct vent or direct exhaust vented either through a side wall or through roof as instructed in this manual and compliant w...

Страница 121: ...e Certi cate Boiler Model Series ConsumerProtection CP Number Date Installed BTU Input Installation instructions have been followed Check out sequence has been performed Above information is certified...

Страница 122: ...1 ON___ OFF___ Boiler Rotation Type _________ Boost Time ___________ Mins Circulator 2 ON___ OFF___ Rotate Frequency ____Days System Off Diff BBBBBBBBBBB Circulator 3 ON___ OFF___ Force Lead Rotation...

Страница 123: ...ff BBBBBBBBBBB Mod Delay Time ___________ Mins Mod Delay Time ___________ Mins Mod Delay Time ___________Mins Stabilization Time ___________ Mins Stabilization Time ___________ Mins Stabilization Time...

Страница 124: ...SVF Series 1 Commercial Condensing Gas Fired Water Boiler Boiler Manual...

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