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Part number 644-500-065/0200

4

QB-180/300 Oil Burners Series 2 

— Burner Manual

Codes and standards

Install burner in accordance with NFPA 31, Stan-
dard for Oil-Burning Equipment and all local codes
and regulations of authorities having jurisdiction.
In Canada, refer to CSA B139, Installation Code for
Oil-Burning Equipment. Regulations of these au-
thorities take precedence over instructions in this
manual.

All wiring must comply with National Electrical
Code and local ordinances; in Canada, CSA C22.1
Canadian Electrical Code Part One and any local
codes. Refer to wiring diagram in 

Control Supple-

ment

 supplied with burner.

Underwriters Laboratories has certified this burner
to comply with ANSI Standard 296.6 and has listed
it for use with No. 1 or No. 2 fuel oil as specified in
ASTM D396.

Pre-installation considerations

1

Combustion and ventilation
air openings

See appliance manual and 

NFPA 31

Standard for Oil-

Burning Equipment

 for details. For recommended

practice in Canada, refer to 

CSA Standard B139

.

Adequate combustion and ventilation
air must be provided to assure proper
combustion and reduce risk of flue gas
leakage and carbon monoxide
emissions, leading to severe personal
injury or death.

When the boiler is installed in a confined space (vol-
ume of space less than 50 cubic feet per 1,000 Btuh
input of all appliances in space), 

two

 

permanent open-

ings must be provided:

One near the top of the enclosure

One near the bottom.

Each opening must have a free area of not less than
one (1) square inch per 1,000 Btuh (140 square inch
per gph), of the total input rating of all the appli-
ances in the space.

When building is of unusually tight construction, has
a kitchen ventilating system, exhaust fans, clothes dryer
or vented fireplaces, it may be necessary to duct out-
side air directly to the burner in order to support clean
combustion. Weil-McLain QB-A1 Outside Air Kit, part
number 644-500-056, provides outside air directly to
the burner.

Chimney or vent

Inspect existing chimney or vent
before installing new burner. Failure to
do the following will cause severe
personal injury or death.

Clean chimney, including removal
of blockage.

Repair or replace damaged pipe or
liner.

Repair mortar and joints.

Set the over-fire draft to the appliance manufacturer’s
recommended setting if available, or to -0.01" to -0.02"
water column. Install barometric control in breeching,
per control manufacturer’s instructions, when excess
draft needs to be relieved or to comply with applicable
codes and regulations. Use draft gauge to adjust proper
opening.

• If QB-180 or QB-300 Oil Burner is
received separately for field installation,
proceed to page 5, 

Burner Installation

.

• If QB-180 or QB-300 Oil Burner is
received installed on the boiler, proceed
directly to page 8, 

Fuel Pumps and Oil

Lines

.

Содержание QB-180

Страница 1: ...personal injury death or substantial property damage Burner Manual Oil Burners Series 2 QB 180 300 Read all instructions before installing Installer Leave all documentation with burner for future refe...

Страница 2: ...hat are important but not related to personal injury or property damage Read and follow instructions below to install or service the burner to reduce risk of severe personal injury death or substantia...

Страница 3: ...Burner Manual Hazard definitions 2 Table of contents 3 Pre installation considerations 4 Burner installation 5 Fuel pumps and oil lines 8 Wiring operation and service 11 Troubleshooting 12 Parts list...

Страница 4: ...feet per 1 000 Btuh input of all appliances in space two permanent open ings must be provided One near the top of the enclosure One near the bottom Each opening must have a free area of not less than...

Страница 5: ...Wrench Adjustment Cam Captive Screw Electrode Assembly Top Leg of Spinner Centered Vertically Between Electrodes Nozzle Spinner Assembly Spinner Clamping Screw Nozzle Adapter GUN ASSEMBLY Includes E C...

Страница 6: ...hten to 110 in lbs 2 Nozzle types A AH H hollow SS semi solid B ES R S AS solid 3 Suggested settings are for set up with listed nozzle sizes only Final adjustments must be made with combustion test eq...

Страница 7: ...ten screw holding housing cover plate in place 5 Mount burner to boiler with gasket supplied 6 Verify attenuating air band setting See Table 1 page 6 and Figure 4 Figure 4 Attenuating air band setting...

Страница 8: ...et side of pump Pressure over 3 psi may damage shaft seal and allow it to leak oil Solenoid valve Solenoid valve supplied in nozzle line is a non delay valve and provides instant oil supply shutoff to...

Страница 9: ...a single stage or two stage burner fuel pump Burner fuel pump bypass plug must not be used with one pipe installations One pipe installations must be absolutely air tight to prevent leaks or loss of p...

Страница 10: ...mp Remove plug from return port Insert bypass plug Attach return and inlet lines Always terminate return line as shown in Figure 7 To determine two pipe maximum line lengths use Table 2 page 10 Figure...

Страница 11: ...n servicing a NO HEAT call Check each item below making sure to complete each check before going to the next one Thermostat s Main fuse and power supply Service switch on boiler Oil level in oil tank...

Страница 12: ...oil and spark but no flame Check for Loose dirty or defective nozzle Low pump pressure Excess air high draft Incorrect electrode settings Improper oil conditions Improper spinner position To verify p...

Страница 13: ...for Defective motor bearings Pump and motor shaft mis aligned Defective ignitor Defective primary control If you hear combustion noise Check for Insufficient draft in breeching or overfire Impropermix...

Страница 14: ...10 643 900 310 12 Nozzle adapter kit 643 900 005 13 Electrode assembly kit 643 900 010 14 Adjustment cam kit 643 900 325 643 900 326 15 Screw captive 8 32 x 3 8 12 per bag 643 900 085 16 Wire assembly...

Страница 15: ...Part number 644 500 065 0200 15 QB 180 300 Oil Burners Series 2 Burner Manual 06510 18 16 19 20 21 17 22 15 14 13 12 11 1 2 3 4 5 5a QB180 5a QB300 7 8 9 10 23 6...

Страница 16: ...ly by chemical vapors or with im proper fuel additives This warranty extends only to the first retail purchaser of the burner and only to a burner that has not been moved from its original installatio...

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