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Figure 6

Control tapping

locations (for use with

Table 2, page 14)

Front Section

Back Section

R U1

SGO3-5 tankless

heater control

location

SGO6-9 tankless

heater control

location

Float-type low

water cutoff

Steam pressure

control

Steam pressure

gauge

Gauge glass

and cocks

Drain valve

Siphon

Figure 7

Steam boiler controls with float-type LWCO (optional tankless heater control)

Figure 8

Steam boiler controls with probe-type LWCO (optional tankless heater control)

Siphon

SGO-3 to SGO-5

tankless heater

control

SGO-6 to SGO-9

tankless heater

control

Steam pressure

Probe-type

low water

Gauge glass

and cocks

Drain

Install boiler — non-packaged boilers only

(continued)

Part number 550-141-829/1211

GOLD

SGO

OIL-FIRED NATURAL DRAFT STEAM BOILER — SERIES 3 —

Boiler Manual

SERVICE TECHNICIAN ONLY — read and follow completely.

Содержание GOLD SGO

Страница 1: ......

Страница 2: ...boiler rating label and CP number s from boiler jacket burner and controls On page 33 of this manual is space to list CP number s Packaged and non packaged boilers Packaged boilers available only in...

Страница 3: ...nstall piping 18 To connect SGO boilers to indirect fired water heaters 18 Optional reservoir piping 21 Connect tankless heater piping 22 To pipe tankless heater 22 Connect tankless heater piping 23 C...

Страница 4: ...ness consult local water treatment company When using antifreeze Use antifreeze especially made for hydronic systems Inhibited propylene glycol is recommended Do not use automotive ethylene glycol und...

Страница 5: ...ately call service technician to repair Check float type low water cutoff when used Refer to control manufacturer s instructions Scald potential Do not blow down low water cutoff unless blow down pipi...

Страница 6: ...press reset button on burner primary control only once Repeated presses will deposit oil in combustion chamber Burner must never be fired when oil is in combus tion chamber Immediately call qualified...

Страница 7: ...e low water cutoff 1 If burner does not fire check for Service switch on boiler or additional switches turned off Fuses or breaker switch tripped Thermostat set below room temperature Fuel valves turn...

Страница 8: ...ce technician pipe boiler exactly as shown in boiler manual Check valve inoperative Have qualified service technician clean or replace check valve Vacuum breaker inoperative Have qualified service tec...

Страница 9: ...ence over jacket clearances Recommended SERVICE clearances 24 inches Front and top 6 inches Left side back and right side 15 inches Left side with tankless heater 12 inches Rightsideforburnerdoorswing...

Страница 10: ...rectly or by ducts to the outdoors or to crawl or attic space that freely connects with outdoors Size per below Through outside wall or vertical ducts at least 35 sq in per 1 GPH input 1 sq in per 400...

Страница 11: ...r cover plate and gasket 3 Install new gasket and tankless heater over studs around opening Secure with 3 8 nuts 4 Install tankless heater operating control where shown on page 23 If not furnished use...

Страница 12: ...Metal to metal contact should be made around port openings If gap does exist it should be less than 020 Check with feeler gauge c If gap around port openings exceeds 020 check for dirt on port opening...

Страница 13: ...lector hood Sealing rope with adhesive tape Nut Washer Tinnerman clip Screw Hold down lug Install boiler non packaged boilers only continued Separate block here for easier handling Part number 550 141...

Страница 14: ...ails Install boiler controls See control tapping location Figure 6 control tappings Table 2 and Figure 7 or Figure 8 on page 15 to install controls 1 Do not use Teflon tape to install probe type low w...

Страница 15: ...re 7 Steam boiler controls with float type LWCO optional tankless heater control Figure 8 Steam boiler controls with probe type LWCO optional tankless heater control Siphon SGO 3 to SGO 5 tankless hea...

Страница 16: ...er to CSA B139 Installation Code for Oil Burning Equipment NFPA 211 requires chimney to be lined before con nected to boiler Inspect existing chimney before installing new boiler Failure to do any of...

Страница 17: ...ottom of chimney to avoid blockage Breeching must not enter chimney far enough to cause obstruction Use thimble or slip joint where breeching enters chimney to allow removal for cleaning 4 When burner...

Страница 18: ...Do not plug valve or place any obstruction in discharge line 3 Float type low water cutoff only install blowdown line in bottom of cutoff See Figure 11 or Figure 12 and also refer to low water cutoff...

Страница 19: ...re 11 Steam piping for sizes 3 through 5 see Figure 12 page 20 for sizes 6 through 9 Part number 550 141 829 1211 19 GOLD SGOOIL FIRED NATURAL DRAFT STEAM BOILER SERIES 3 Boiler Manual SERVICE TECHNIC...

Страница 20: ...through 9 see Figure 11 page 19 for sizes 3 through 5 Connect steam piping continued Part number 550 141 829 1211 20 GOLD SGOOIL FIRED NATURAL DRAFT STEAM BOILER SERIES 3 Boiler Manual SERVICE TECHNIC...

Страница 21: ...eservoir piping Modern steam boilers are designed to steam for less time than older larger boilers When replacing an older steam boiler the system condensate return time may be longer than the steamin...

Страница 22: ...ng Hot Water Can Scald Consumer Product Safety Commission and some states recommend domestic hot water temperature of 130 F or less When installing an automatic mixing valve selection and installation...

Страница 23: ...ater pressure is limited to max 15 psig by approved steam relief valve Figure 14 Tankless heater piping SGO 3 5 tankless heater control location SGO 6 9 tankless heater control location Flow regulatin...

Страница 24: ...d in flexible metal conduit Connect incoming line voltage HOT wire to service switch and neutral wire to white wire Field install equipment ground wire to green wire with wire nut Service switch 15 am...

Страница 25: ...proceed as follows 1 Disconnect power 2 Install Spill Switch BVSS Wiring Harness P N 591 391 942 as follows a Remove cover from BVSS Box b Install straight fitting end of the harness on the BVSS Box...

Страница 26: ...e 16 Boiler wiring for float type LWCO see Figure 18 page 27 for component locations Part number 550 141 829 1211 26 GOLD SGOOIL FIRED NATURAL DRAFT STEAM BOILER SERIES 3 Boiler Manual SERVICE TECHNIC...

Страница 27: ...e yellow wires 4 Clip the quick connects from the blue wires coming from the BVSS Harness and strip 1 2 from the ends 5 Using two wire nuts from the kit wire the blue wires in series with the black an...

Страница 28: ...e 19 Boiler wiring for probe type LWCO see Figure 20 page 29 for component locations Part number 550 141 829 1211 28 GOLD SGOOIL FIRED NATURAL DRAFT STEAM BOILER SERIES 3 Boiler Manual SERVICE TECHNIC...

Страница 29: ...instructions 1 Locate and remove boiler junction box cover 2 Locate wire nut with two black wires if more than one exists pick the one with black wire going to the burner harness Clip the wire nut 3...

Страница 30: ...se the tank settles Make swing joints so they will tighten as tank settles Non hardening pipe joint compounds should be used on all threads Do not use Teflon tape as an oil pipe sealant It can cause v...

Страница 31: ...rve skim water level Raise waterline to midpoint of skim tapping Start up 2 Fire burner to maintain water temperature below steaming temperature during skimming process 3 Feed in water to maintain wat...

Страница 32: ...ould re ignite when proper water level is restored Test additional field installed controls If boiler has additional operating control or other controls test for operation as outlined by control manuf...

Страница 33: ...formed Above information is certified to be correct Information received and left with owner maintenance person Installation and service certificate Installer _________________________________________...

Страница 34: ...ect and adjust burner See burner manual and change nozzle check ignition electrode settings clean blower housing and wheel make sure blower wheel turns freely oil burner motor if required clean air in...

Страница 35: ...ueways and clean up between the sections to reach pins left uncleaned in step 5 7 Once the flueways are cleaned carefully remove the paper from the floor of the combustion chamber 8 Verify sealing rop...

Страница 36: ...t adjust burner for a CO2 between 11 and 12 and 0 smoke b 0 01 to 0 02 W C draft in combustion chamber Controls requiring annual service Float type low water cutoff Follow instructions to blowdown cut...

Страница 37: ...rately from other clothing Rinse clothes washer thor oughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh air REMOVAL OF FIBERGLASS WOOL or INSTALLATION OF FIBERGLASS WOOL OR BASE PA...

Страница 38: ...2 SGO 7 8 9 560 234 464 G Tie rod 1 2 x 103 4 SGO 7 560 234 491 Item Description Part No G Tie rod 1 2 x 121 4 SGO 3 560 234 493 G Tie rod 1 2 x 133 8 SGO 7 8 560 234 494 G Tie rod 1 2 x 14 SGO 8 9 56...

Страница 39: ...factured parts will not be covered by warranty and may damage boiler or impair operation D J K J J C G G N Q E G F R B A P L J M H S Parts drawing Table 8 Series 3 section and flue collector parts Par...

Страница 40: ...11B83 16 9 511 114 495 Low water cutoff float type McDonnell Miller 67W 2 10 511 100 007 Low water cutoff probe type Hydrolevel 45 469 1560 11 511 210 423 Drain cock 3 4 11 2 shank Conbraco 31 606 01...

Страница 41: ...fic boiler as indicated in the list below Results from using modified or other manufactured parts will not be covered by warranty and may damage boiler or impair operation Part number 550 141 829 1211...

Страница 42: ...81 355 521 381 355 596 381 355 531 381 355 532 426 700 258 381 355 533 Table 10 Boiler jacket Complete Jacket cartons UL Non UL 7 section 416 700 182 416 700 183 8 section 416 700 184 416 700 185 9 se...

Страница 43: ...boiler as indicated in the list below Results from using modified or other manufactured parts will not be covered by warranty and may damage boiler or impair operation Part number 550 141 829 1211 43...

Страница 44: ...77 8 R 7 DIA 177 8 299 16 750 9 Intermediate SGO side with burner Steam supply piping 3 9 Steam supply piping 6 9 73 16 182 6 41 16 103 2 14 Approx 7 DIA 177 8 A 7 DIA 177 8 151 2 393 7 L B Figure 26...

Страница 45: ...221 8 587 2 SGO 6 19 482 6 231 2 584 2 261 4 666 7 SGO 7 221 8 561 8 261 8 663 4 293 8 746 2 SGO 8 251 4 641 4 29 742 9 321 2 825 5 SGO 9 283 8 720 9 323 8 822 4 355 8 904 7 Dimensions continued Part...

Страница 46: ...only as an A unit 1 SGO boiler designed with convertible vertical and horizontal flue outlet 2 MBH refers to thousands of Btu per hour 3 Based on 140 000 Btu gal 4 Based on standard test procedures p...

Страница 47: ...Notes Part number 550 141 829 1211 47 GOLD SGOOIL FIRED NATURAL DRAFT STEAM BOILER SERIES 3 Boiler Manual SERVICE TECHNICIAN ONLY read and follow completely...

Страница 48: ...Part number 550 141 829 1211 GOLD SGOOIL FIRED NATURAL DRAFT STEAM BOILER SERIES 3 Boiler Manual...

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