Weil-McLain EG-30 THRU -75 Скачать руководство пользователя страница 19

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Part Number 550-110-032/0607

Standing Pilot Boilers — Control Supplement

Figure 9 

Manually opening vent damper

In event of vent damper failure:

Effikal vent damper

If troubleshooting chart recommends replacing actuator and actuator is 

not immediately available, damper blade can be fixed in an open position 

to allow boiler operation. 

Manually turning blade can cause actuator 

damage

.  Follow  these  instructions  only  in  case  of  no  heat  or  damper 

actuator malfunction.
1.   Move damper service switch to 

Hold Damper Open

 position. Apply call 

for heat to boiler. Damper blade should then rotate to open position 

and boiler will fire.

.  If step 1 does not open damper, manually rotate damper blade to open 

position using wrench or pliers on flat shaft between damper and actua-

tor. Boiler will fire. Verify that damper service switch is in Hold Damper 

Open position (Figure ).

Do not leave vent damper permanently in this position.

 Replace actua-

tor immediately. If vent damper is left in open position, boiler will not 

operate at published efficiencies.

Johnson Controls vent damper

If troubleshooting chart recommends replacing actuator and actuator is 

not immediately available, damper blade can be fixed in an open position 

to allow boiler operation. Follow these instructions only in case of no heat 

or damper actuator malfunction. See Figure .
1.  Turn off power to boiler.

  Failure to turn off power to boiler can result in severe personal 

injury, death or substantial property damage. 

.  Refer to vent damper manufacturer’s instructions for procedure to fix 

vent damper in open position.

.  Turn on power to boiler.
.  Using wrench or pliers on flat shaft section, manually rotate damper 

blade until green light turns on. Boiler will fire (Figure ).

.  Do not leave vent damper permanently in this position. Replace actua-

tor immediately. If vent damper is left in open position, boiler will not 

operate at published efficiencies.

Before troubleshooting

1.  Have a voltmeter that can check 10 VAC,  VAC, 

and a continuity tester.

.  Check for 10 VAC (minimum 10 to maximum 

1) to boiler.

.  Be sure pilot is lit. See “Lighting instructions” on 

pages 1-18 for details.

.  Make sure thermostat is calling for heat and contacts 

(including  appropriate  zone  controls)  are  closed. 

Check for VAC between thermostat wire nuts and 

ground.

  Burner  access  panel  must  be  in  posi-

tion  during  boiler  operation  to  prevent 

momentary flame rollout on ignition of 

main  flame.  Severe  personal  injury  or 

substantial property damage will result.

  Never  jumper  (bypass)  any  device  ex-

cept  for  momentary  testing  as  outlined 

in  Troubleshooting  Charts.  Substantial 

property damage and/or severe personal 

injury could occur.

  Label  all  wires  prior  to  disconnection 

when  servicing  controls.  Wiring  errors 

can cause improper and dangerous opera-

tion.

  Verify proper operation after servicing. See 

vent damper manufacturer’s instructions 

packed with vent damper for additional 

information.  Failure  to  comply  could 

result in severe personal injury, death or 

substantial property damage.

Troubleshooting

Содержание EG-30 THRU -75

Страница 1: ...ntrol supplement Standing pilot This supplement must only be used by a qualified heating installer service technician Before installing read all instructions including this supplement the boiler manua...

Страница 2: ...Note to the installer Controls must only be installed by a Weil McLain distributor or other qualified installer service technician in accordance with this Supplement and all applicable codes and requ...

Страница 3: ...out tankless heaters 4 5 Control installation EG 30 thru 65 water boilers with tankless heaters 6 7 Control installation EG 30 thru 75 and PEG 30 thru 65 steam boilers with probe 8 9 Control installat...

Страница 4: ...Part Number 550 110 032 0607 EG 30 thru 75 Series 4 and PEG 30 thru 65 Series 4...

Страница 5: ...d wire controls per wiring diagram page 4 and Figure 2 a Attach junction box inside left jacket panel with 8 32 x machine screws and green ground nuts provided b Install transformer with plug in relay...

Страница 6: ...Part Number 550 110 032 0607 EG 30 thru 75 Series 4 and PEG 30 thru 65 Series 4...

Страница 7: ...Figure 3 a Install combination limit control and relay in tap ping See Boiler Manual control tapping table Op erating and limit circuit wiring must be 14 gauge or heavier 2 Bring supply wiring to boil...

Страница 8: ...Part Number 550 110 032 0607 EG 30 thru 75 Series 4 and PEG 30 thru 65 Series 4...

Страница 9: ...ith probe type low water cutoff EG 30 thru 65 and PEG 30 thru 65 steam boilers with probe type low water cutoff Control installation continued 1 Mount and wire controls per wiring diagram page 8 and F...

Страница 10: ...10 Part Number 550 110 032 0607 EG 30 thru 75 Series 4 and PEG 30 thru 65 Series 4...

Страница 11: ...boilers with float type low water cutoff EG 30 thru 65 steam boilers with float type low water cutoff Control installation continued 1 Mount and wire controls per wiring diagram page 10 and Figure 6...

Страница 12: ...0 thru PEG 65 steam natural gas The following boiler models may have damper installed EG 75 natural or propane gas Once damper is installed boiler will not operate without a damper installed Only damp...

Страница 13: ...rial Provide a minimum of 46 between jacket top and combustible ceiling See EG PEG EGH Boiler manual for complete clearance requirements Installation Do not modify draft hood or damper or make another...

Страница 14: ...ructions 2 Raise room thermostat to call for heat Damper actuator will slowly open damper 3 When damper is fully open main gas valve will open and main burners will ignite Damper must be fully open be...

Страница 15: ...15 Part Number 550 110 032 0607 Standing Pilot Boilers Control Supplement Lighting instructions Robertshaw 7200...

Страница 16: ...16 Part Number 550 110 032 0607 EG 30 thru 75 Series 4 and PEG 30 thru 65 Series 4 Lighting instructions Honeywell VR8200 VR8300 Natural gas boilers only...

Страница 17: ...17 Part Number 550 110 032 0607 Standing Pilot Boilers Control Supplement Lighting instructions Honeywell VR8200 VR8300 Propane boilers only...

Страница 18: ...18 Part Number 550 110 032 0607 EG 30 thru 75 Series 4 and PEG 30 thru 65 Series 4 Lighting instructions Robertshaw 7000ERHC...

Страница 19: ...severe personal injury death or substantial property damage 2 Refer to vent damper manufacturer s instructions for procedure to fix vent damper in open position 3 Turn on power to boiler 4 Using wrenc...

Страница 20: ...timeter with leads fitted with alligator clips Set meter scale to DC Millivolts b Loosen the insulated terminal on the TOP thermopile lead wire enough to allow clipping a multimeter alligator clip to...

Страница 21: ...21 Part Number 550 110 032 0607 Standing Pilot Boilers Control Supplement Troubleshooting continued...

Страница 22: ...22 Part Number 550 110 032 0607 EG 30 thru 75 Series 4 and PEG 30 thru 65 Series 4 Troubleshooting continued...

Страница 23: ...23 Part Number 550 110 032 0607 Standing Pilot Boilers Control Supplement Troubleshooting continued...

Страница 24: ...BE 1C 510 512 337 510 312 255 Damper harness Weil McLain 591 391 795 Boiler wiring harness EG 30 thru 75 water EG 35 thru 65 water with tankless EG 30 thru 75 steam float LWCO EG 30 thru 75 PEG 30 thr...

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