Operation and Maintenance Manual of WP13C Series Diesel Engines
Weichai Power Pursuit of Excellence
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8
Oil cooler blocked
Inspect and clean
9
Main oil passage blocked
Inspect and wash
10
Large gap between bushings or the bushing is damaged
Inspect and replace
11
Parts are greatly worn and require major repairing
Inspect the engine working hours, then repair it
10. High cooling water temperature
Reason
How to remove
1
Low level of water tank
Inspect if there is any leakage; if so, add water
2
Water tank radiator (intercooler) blocked
Clean or repair
3
Loose water pump belt
Adjust the tension as specified
4
Pump washer damaged or the impeller is worn
Inspect and repair or replace
5
Thermostat error
Replace
6
Air comes into damaged pipe
Inspect the pipe, joint, gasket, and replace the
damaged parts
7
Oil pan low level or insufficient oil
Inspect the oil level and leakage; repair and add oil
11. Fast wearing of parts
Reason
How to remove
1
Air filter element damaged
Examine and replace the element
2
Air intake system shorted
Inspect the air intake pipe, gasket and repair or replace the
damaged parts
3
Oil pan low level or insufficient oil
Inspect the oil level and if there is any leakage; if so, add oil
4
Oil brand and grade are unqualified
Replace by specified oil grade and brand
5
Oil channel blocked
Clean the channel
6
Piston ring broken or worn
Replace the damaged part
7
Element of oil filter is not changed in time
Replace the element as required
8
Cylinder liner or piston are worn or scratch the cylinder
Disassemble to check the piston and liner, repair or change
it
9
Crankshaft and the driven part are not concentric
Inspect the mounting bracket and repair
10
Parts are greatly worn and require major repair
Inspect for engine working hours and repair
12. Too much noise
Reason
How to remove
1
Poor fuel quality
Change the fuel
2
Low cooling water temperature
Inspect the thermostat and replace it in necessary
3
Wrong timing for air distribution and fuel supply
Inspect, repair, adjust
4
Poor atomization of injector
Inspect, repair and adjust
5
Large injecting amount by the injector
Inspect and adjust (by special workshop)
6
Shock absorber damaged
Inspect and repair
7
Valve leaks or improper adjustment
Inspect the valve and adjust
8
Too large gap between gears or the teeth are broken
Inspect and replace the damaged parts
9
The liner or piston are worn or scratch the cylinder
Inspect and repair or replace