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Operation and Maintenance Manual of WP13C Series Diesel Engines                                                                                                                              

Weichai Power Pursuit of Excellence 

- 18 - 

8

 

Oil cooler blocked

 

Inspect and clean

9

 

Main oil passage blocked

 

Inspect and wash

10

 

Large gap between bushings or the bushing is damaged

Inspect and replace

11

 

Parts are greatly worn and require major repairing

Inspect the engine working hours, then repair it

 

 

10. High cooling water temperature

 

 

 

Reason

 

How to remove

 

1

 

Low level of water tank

Inspect if there is any leakage; if so, add water

 

2

 

Water tank radiator (intercooler) blocked

 

Clean or repair

3

 

Loose water pump belt

Adjust the tension as specified

4

 

Pump washer damaged or the impeller is worn

Inspect and repair or replace

5

 

Thermostat error

 

Replace

 

6

 

 

Air comes into damaged pipe

 

Inspect    the    pipe,    joint,    gasket,    and    replace    the   
damaged parts

 

7

 

Oil pan low level or insufficient oil

 

Inspect the oil level and leakage; repair and add oil

 

 

11. Fast wearing of parts

 

 

 

Reason

 

How to remove

 

1

 

Air filter element damaged

 

Examine and replace the element

 

2

 

Air intake system shorted

 

Inspect the air intake pipe, gasket and repair or replace the

 

 

damaged parts

 

3

 

 

Oil pan low level or insufficient oil

 

Inspect the oil level and if there is any leakage; if so, add oil

4

 

Oil brand and grade are unqualified

 

Replace by specified oil grade and brand

 

5

 

Oil channel blocked

 

Clean the channel

6

 

Piston ring broken or worn

 

Replace the damaged part

7

 

Element of oil filter is not changed in time

Replace the element as required

 

 

8

 

 

Cylinder liner or piston are worn or scratch the cylinder

 

Disassemble to check the piston and liner, repair or change 
it

9

 

Crankshaft and the driven part are not concentric

Inspect the mounting bracket and repair

 

10

 

Parts are greatly worn and require major repair

Inspect for engine working hours and repair

 

 

12. Too much noise

 

 

 

Reason

 

How to remove

 

1

 

Poor fuel quality

 

Change the fuel

2

 

Low cooling water temperature

 

Inspect the thermostat and replace it in necessary

 

3

 

Wrong timing for air distribution and fuel supply

Inspect, repair, adjust

4

 

Poor atomization of injector

 

Inspect, repair and adjust

5

 

Large injecting amount by the injector

 

Inspect and adjust (by special workshop)

 

6

 

Shock absorber damaged

Inspect and repair

7

 

Valve leaks or improper adjustment

 

Inspect the valve and adjust

8

 

Too large gap between gears or the teeth are broken

Inspect and replace the damaged parts

 

9

 

The liner or piston are worn or scratch the cylinder

Inspect and repair or replace

Содержание WP13C450-18

Страница 1: ...Operation and Maintenance Manual of WP13C Series Diesel Engines Weichai Power Pursuit of Excellence Operation and Maintenance Manual of WP13C Series Diesel Engines Weichai Power Co Ltd...

Страница 2: ...shall not disassemble them Otherwise the warranty will be invalid The supercharger rotor shaft is of precise and high speed rotating part it is prohibited to disassemble or collide it Otherwise the wa...

Страница 3: ...stopping if the ambient temperature may be below 0 and there is no antifreeze additive please drain the water in the water tank and the diesel engine 6 Do not operate the diesel engine which is not eq...

Страница 4: ...e performance operation test operation and maintenance With the continuous development of production and technology the structure will be further improved and users are reminded of the possible incons...

Страница 5: ...cating system 4 3 Fuel system 4 4 Cooling system 7 5 Electrical equipment 8 Chapter IV Maintenance of WP13C series diesel engines 10 1 Maintenance interval of WP13C series diesel engines 10 2 Major wo...

Страница 6: ...Operation and Maintenance Manual of WP13C Series Diesel Engines Weichai Power Pursuit of Excellence 1...

Страница 7: ...6 2 4 Fuel supply advance angle CA 15 ICXN rated power speed 330kW 1800r min ION overload power speed 363kW 1858 r min Total displacement of piston L 12 54 Minimum stable operating speed r min 810 Idl...

Страница 8: ...nd valve mechanism 1 1 Gear train diagram The WP13C series diesel engines adopt the rear mounted gear train figure2 1 in which the gear chamber and the flywheel housing are integrated in order to redu...

Страница 9: ...series diesel engine so it is prohibited to use any oil additives Table 2 Lubricating oil grade selection Caution For WP13C mechanical pump series diesel engine it is not allowed to use grade CH and...

Страница 10: ...facturing and mounting quality and the fuel quality used influence the performance and reliability of diesel engine The user s fuel tank shall be clean free of rust and corrosion and there shall be no...

Страница 11: ...random mounting will cause improper stress lateral force generated by fuel inlet joint will bend the fuel injector on the fuel injector and this is very dangerous Learned from previous practices tight...

Страница 12: ...ling the oil and the diesel engine and ensuring continuous work at the suitable temperature The cooling circulation is divided into long circulation and short circulation When the diesel engine water...

Страница 13: ...end See figure 2 9 for generator circuit diagram Pay attention to the following when installing and connecting the geneartor Cool completely Prevent dust splashing and oil Check the generator belt ten...

Страница 14: ...iesel engines can be matched with SAE I flywheel housing and gear case for generation When mounting the coaxiality of diesel engine crankshaft and gear case input shaft must be ensured The diesel engi...

Страница 15: ...lings must be used for connecting and mount the couplings according to alignment accuracy of different couplings During operation correct the coaxial accuracy regularly to ensure coaxiality of couplin...

Страница 16: ...ality find out the causes immediately and troubleshoot timely 3 2 After shutdown of diesel engine check the capacity of fuel coolant and oil and add to the specified level if insufficient 3 3 Drain th...

Страница 17: ...r the user shall pay attention to that the oil seal period of diesel engine is 1 year after this period please check and take necessary supplement measures c Rotate the flywheel and spray solvent into...

Страница 18: ...ng in period of diesel engine run it with medium load and below c Do not run at idle speed for a long time or it may cause faults such as oil leaking d During normal operation of diesel engine continu...

Страница 19: ...ery electrolyte level viscosity and unit voltage If the diesel engine is not used for a long time and the temperature is very low please take down the battery and store it in a warm room f Shutdown Wh...

Страница 20: ...he joint and sealing of the fuel pipe if the screw is tightened and release the air 3 Fuel pump does not work Examine the piston and valve of feul delivery pump clean or repair them 4 Poor quality fue...

Страница 21: ...pipe replace the fuel 4 Leakage with fuel pipe Inspect and repair it 5 Poor atomization of injector nozzle Inspect the injection pressure carbon deposits on the nozzle adjust and repair it 6 Poor tim...

Страница 22: ...fails Change 3 Oil pan high level or surplus oil Inspect and drain a proper amount of oil 8 Unstable speed Reason How to remove 1 Poor quality fuel containing water and wax Washing fuel pipe and chan...

Страница 23: ...low level or insufficient oil Inspect the oil level and if there is any leakage if so add oil 4 Oil brand and grade are unqualified Replace by specified oil grade and brand 5 Oil channel blocked Clea...

Страница 24: ...ails Reason How to remove 1 Undercharged battery Inspect charge and replace the battery 2 Poor wire connection Inspect and tighten the terminal 3 Fuse broken Replace the fuse 4 Electric brush poor con...

Страница 25: ...lace the battery Chapter VI List of Wearing Parts of WP13C series diesel engines Part number Name Quantity per unit Remarks 61270040018 Cylinder head gasket 6 61560110210 Turbocharger gasket 1 6126301...

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