Operation and Maintenance Manual of WP13C Series Diesel Engines
Weichai Power Pursuit of Excellence
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9
The smoking limiter diaphragm of injector damaged
Replace or repair
10
The air pipe of smoking limiter damaged
Replace
11
Poor atomization of injector nozzle
Inspect the injection pressure, carbon deposits
on the nozzle ; adjust and repair it;
12
Poor timing for air distribution and fuel supply
Inspect and adjust it
13
Insufficient high speed adjusted by the governor
Examine the speed adjuster and adjust it
14
High level of oil pan
Inspect the dipstick and release surplus oil
15
Cylinder gasket leaks; valve leaks
Examine the cylinder compression pressure when
the engine is warm and replace the damaged parts
16
Piston ring broken or too large gap of bearing shell
Replace the damaged parts or overhaul the engine
17
Cylinder liner or piston ring are worn or
scratch the cylinder
Repair the engine
4. Great fuel consumption
Reason
How to remove
1
Air intake blocked (air filter blocked)
Inspect the air filter, intake pipe; clean or change the filter
2
High exhaust back pressure
Inspect the valve timing, if the exhaust pipe is
blocked;
3
Poor quality fuel
Clean the oil tank, filter parts and oil pipe; replace the fuel
4
Leakage with fuel pipe
Inspect and repair it
5
Poor atomization of injector nozzle
Inspect the injection pressure, carbon deposits on
the nozzle ; adjust and repair it;
6
Poor timing for air distribution and fuel supply
Inspect and adjust it
7
Cylinder gasket leakage and poor sealing of valve
Inspect the compression pressure when the cylinde
is warm; replace the damaged parts
8
Large gap of bearing shell
Inspect and repair
9
The piston is stuck in the cylinder
Change the liner, piston and piston rings
10
Insufficient pressure of supercharging system
Inspect and remove leakage with pipes and joints
11
Abnormal working of supercharger
Inspect or change the assembly
12
Intercooler damaged, blocked or leaks
Change or repair
5. Exhaust dark smoke
Reason
How to remove
1
Air intake blocked or high exhaust back pressure
Cleaning
2
Poor quality fuel
Clean the fuel tank, filter parts and fuel pipes; replace the
fuel;
3
Wrong timing for air distribution and fuel supply
Inspect and adjust it
4
Poor atomization of injector nozzle
Adjust and repair it
5
Too much fuel injected by the injector
Inspect and adjust (by special workshop)
6
Insufficient pressure of supercharging system
Inspect and remove leakage with pipes and joints
7
Abnormal working of supercharger
Inspect or change the assembly
8
Intercooler damaged, blocked or leaks
Change or repair
6. Exhaust gray or blue smoke