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Operation and Maintenance Manual of WP13C Series Diesel Engines                                                                                                                              

Weichai Power Pursuit of Excellence 

- 16 - 

9

 

The smoking limiter diaphragm of injector damaged

Replace or repair

10

 

The air pipe of smoking limiter damaged

 

Replace

 

11

 

 

Poor atomization of injector nozzle

 

Inspect     the    injection    pressure,    carbon     deposits   
on     the nozzle ; adjust and repair it;

 

12

 

Poor timing for air distribution and fuel supply

Inspect and adjust it

13

 

Insufficient high speed adjusted by the governor

Examine the speed adjuster and adjust it

 

14

 

High level of oil pan

 

Inspect the dipstick and release surplus oil

 

 

15

 

 

Cylinder gasket leaks; valve leaks

 

Examine     the     cylinder     compression     pressure     when
the engine is warm and replace the damaged parts

 

16

 

Piston ring broken or too large gap of bearing shell

Replace the damaged parts or overhaul the engine

 

 

17

 

Cylinder    liner    or    piston    ring    are    worn    or   

scratch    the cylinder

 

Repair the engine

 

 

4. Great fuel consumption

 

 

 

Reason

 

How to remove

 

1

 

Air intake blocked (air filter blocked)

 

Inspect the air filter, intake pipe; clean or change the filter

 

2

 

 

High exhaust back pressure

 

Inspect    the    valve    timing,    if   the    exhaust    pipe    is   

blocked;

3

 

Poor quality fuel

 

Clean the oil tank, filter parts and oil pipe; replace the fuel

4

 

Leakage with fuel pipe

Inspect and repair it

 

5

 

 

Poor atomization of injector nozzle

 

Inspect     the    injection    pressure,    carbon     deposits    on
the nozzle ; adjust and repair it;

 

6

 

Poor timing for air distribution and fuel supply

Inspect and adjust it

 

7

 

 

Cylinder gasket leakage and poor sealing of valve

 

Inspect    the    compression    pressure    when    the    cylinde
is warm; replace the damaged parts

 

8

 

Large gap of bearing shell

 

Inspect and repair

9

 

The piston is stuck in the cylinder

 

Change the liner, piston and piston rings

 

10

 

Insufficient pressure of supercharging system

Inspect and remove leakage with pipes and joints

 

11

 

Abnormal working of supercharger

 

Inspect or change the assembly

 

12

 

Intercooler damaged, blocked or leaks

 

Change or repair

 

5. Exhaust dark smoke

 

 

 

Reason

 

How to remove

 

1

 

Air intake blocked or high exhaust back pressure

Cleaning

 

2

 

 

Poor quality fuel

 

Clean the fuel tank, filter parts and fuel pipes; replace the 
fuel;

 

3

 

Wrong timing for air distribution and fuel supply

Inspect and adjust it

4

 

Poor atomization of injector nozzle

 

Adjust and repair it

5

 

Too much fuel injected by the injector

 

Inspect and adjust (by special workshop)

 

6

 

Insufficient pressure of supercharging system

Inspect and remove leakage with pipes and joints

 

7

 

Abnormal working of supercharger

 

Inspect or change the assembly

8

 

Intercooler damaged, blocked or leaks

 

Change or repair

 

6. Exhaust gray or blue smoke

 

 

Содержание WP13C450-18

Страница 1: ...Operation and Maintenance Manual of WP13C Series Diesel Engines Weichai Power Pursuit of Excellence Operation and Maintenance Manual of WP13C Series Diesel Engines Weichai Power Co Ltd...

Страница 2: ...shall not disassemble them Otherwise the warranty will be invalid The supercharger rotor shaft is of precise and high speed rotating part it is prohibited to disassemble or collide it Otherwise the wa...

Страница 3: ...stopping if the ambient temperature may be below 0 and there is no antifreeze additive please drain the water in the water tank and the diesel engine 6 Do not operate the diesel engine which is not eq...

Страница 4: ...e performance operation test operation and maintenance With the continuous development of production and technology the structure will be further improved and users are reminded of the possible incons...

Страница 5: ...cating system 4 3 Fuel system 4 4 Cooling system 7 5 Electrical equipment 8 Chapter IV Maintenance of WP13C series diesel engines 10 1 Maintenance interval of WP13C series diesel engines 10 2 Major wo...

Страница 6: ...Operation and Maintenance Manual of WP13C Series Diesel Engines Weichai Power Pursuit of Excellence 1...

Страница 7: ...6 2 4 Fuel supply advance angle CA 15 ICXN rated power speed 330kW 1800r min ION overload power speed 363kW 1858 r min Total displacement of piston L 12 54 Minimum stable operating speed r min 810 Idl...

Страница 8: ...nd valve mechanism 1 1 Gear train diagram The WP13C series diesel engines adopt the rear mounted gear train figure2 1 in which the gear chamber and the flywheel housing are integrated in order to redu...

Страница 9: ...series diesel engine so it is prohibited to use any oil additives Table 2 Lubricating oil grade selection Caution For WP13C mechanical pump series diesel engine it is not allowed to use grade CH and...

Страница 10: ...facturing and mounting quality and the fuel quality used influence the performance and reliability of diesel engine The user s fuel tank shall be clean free of rust and corrosion and there shall be no...

Страница 11: ...random mounting will cause improper stress lateral force generated by fuel inlet joint will bend the fuel injector on the fuel injector and this is very dangerous Learned from previous practices tight...

Страница 12: ...ling the oil and the diesel engine and ensuring continuous work at the suitable temperature The cooling circulation is divided into long circulation and short circulation When the diesel engine water...

Страница 13: ...end See figure 2 9 for generator circuit diagram Pay attention to the following when installing and connecting the geneartor Cool completely Prevent dust splashing and oil Check the generator belt ten...

Страница 14: ...iesel engines can be matched with SAE I flywheel housing and gear case for generation When mounting the coaxiality of diesel engine crankshaft and gear case input shaft must be ensured The diesel engi...

Страница 15: ...lings must be used for connecting and mount the couplings according to alignment accuracy of different couplings During operation correct the coaxial accuracy regularly to ensure coaxiality of couplin...

Страница 16: ...ality find out the causes immediately and troubleshoot timely 3 2 After shutdown of diesel engine check the capacity of fuel coolant and oil and add to the specified level if insufficient 3 3 Drain th...

Страница 17: ...r the user shall pay attention to that the oil seal period of diesel engine is 1 year after this period please check and take necessary supplement measures c Rotate the flywheel and spray solvent into...

Страница 18: ...ng in period of diesel engine run it with medium load and below c Do not run at idle speed for a long time or it may cause faults such as oil leaking d During normal operation of diesel engine continu...

Страница 19: ...ery electrolyte level viscosity and unit voltage If the diesel engine is not used for a long time and the temperature is very low please take down the battery and store it in a warm room f Shutdown Wh...

Страница 20: ...he joint and sealing of the fuel pipe if the screw is tightened and release the air 3 Fuel pump does not work Examine the piston and valve of feul delivery pump clean or repair them 4 Poor quality fue...

Страница 21: ...pipe replace the fuel 4 Leakage with fuel pipe Inspect and repair it 5 Poor atomization of injector nozzle Inspect the injection pressure carbon deposits on the nozzle adjust and repair it 6 Poor tim...

Страница 22: ...fails Change 3 Oil pan high level or surplus oil Inspect and drain a proper amount of oil 8 Unstable speed Reason How to remove 1 Poor quality fuel containing water and wax Washing fuel pipe and chan...

Страница 23: ...low level or insufficient oil Inspect the oil level and if there is any leakage if so add oil 4 Oil brand and grade are unqualified Replace by specified oil grade and brand 5 Oil channel blocked Clea...

Страница 24: ...ails Reason How to remove 1 Undercharged battery Inspect charge and replace the battery 2 Poor wire connection Inspect and tighten the terminal 3 Fuse broken Replace the fuse 4 Electric brush poor con...

Страница 25: ...lace the battery Chapter VI List of Wearing Parts of WP13C series diesel engines Part number Name Quantity per unit Remarks 61270040018 Cylinder head gasket 6 61560110210 Turbocharger gasket 1 6126301...

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