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INSTALLATION AND COMMISSIONING | 49

8 Installation and commissioning

8.1 Safety instructions

WARNING!

Danger of injury due to improper operation!

Improper operation can cause severe injury or property damage.

Therefore, it is absolutely necessary to:

»

Carry out all work steps according to the information in these operating

instructions.

»

Before starting work, ensure that all covers and guards are installed and

that they work properly.

Personal protective equipment

Wear protective equipment as specified in Chapter 2.4 when performing all work!

NOTE!

Special attention is drawn to the need for further protective equipment to

be used with certain items of work involving one or more of these appliances.

8.2 Checking

Inspect the E-FORCE appliance for damage. Never use the equipment unless it is in flawless

condition!

In this case immediately notify your supplier.

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Содержание E-FORCE2

Страница 1: ...3 RSC F7 E FORCE3 SP 40 C E FORCE3 SP 44 AS E FORCE3 SP 54 AS E FORCE3 SP 50 BS E FORCE3 SPS 270 MK2 E FORCE3 SPS 360 MK2 E FORCE3 SPS 370 MK2 E FORCE3 SPS 400 MK2 E FORCE3 SPS 480 MK 2 E FORCE3 RIT T...

Страница 2: ...18 3 3 Spreaders 21 3 4 Rescue rams 22 3 5 Operating conditions 22 3 6 Type plate 22 4 Structure and function 23 4 1 Overview of E FORCE appliances 23 4 2 Hydraulic supply 27 4 3 Electrical supply usi...

Страница 3: ...ging and storage 47 7 1 Safety instructions 47 7 2 Transport inspection 47 7 3 Symbols on the packaging 48 7 4 Disposing of the packaging 48 7 5 Storage 48 8 Installation and commissioning 49 8 1 Safe...

Страница 4: ...and must be stored in a known location that is accessible to personnel at all times This documentation contains information about the operation of your appliance regardless of which type of appliance...

Страница 5: ...mage DANGER points out an immediately dangerous situation which can cause death or severe injury if it is not avoided WARNING points out a potentially dangerous situation which can cause death or se v...

Страница 6: ...se Assigning untrained personnel Unauthorised modifications Technical changes Use of impermissible replacement parts Use of non original accessories For special designs or due to technical changes the...

Страница 7: ...icecenter weber rescue com NOTE When contacting our Customer Service please provide the identification type and year of manufacture of the appliance This information can be found on the type plate For...

Страница 8: ...e ring and the spokes of the steering wheel If possible for cutting solid material always use the rear part of the cutter unit as it is equipped with special edges for cutting round material In indust...

Страница 9: ...in certain situations and whilst exercising particular care it may also be possible to use them for support and stiffening WARNING Danger caused by improper use Any use other than intended use and or...

Страница 10: ...nance and cleaning The operator must ensure that all persons engaged with the appliance have completely read and understood the operating instructions Furthermore he must train the personnel at regula...

Страница 11: ...ave been assigned and the possible dangers caused by improper actions Expert personnel Because of their professional training knowledge and experience as well as their knowledge of the applicable manu...

Страница 12: ...the equipment Safety shoes Always wear steel capped safety shoes to protect against heavy falling objects and slipping on slippery surfaces Work gloves Wear safety work gloves to protect against shar...

Страница 13: ...reatening Therefore If there is damage to the insulation disconnect the power supply immediately and arrange for repairs Only allow electricians to carry out work on the electrical system When any wor...

Страница 14: ...the danger area Hydraulic energy WARNING Danger due to hydraulic energy The hydraulic forces that are released and escaping hydraulic fluid can cause severe injuries Therefore Always keep the applianc...

Страница 15: ...within reach Familiarise personnel with accident reporting first aid and rescue equipment Keep access routes for rescue vehicles open In case of incidents Immediately shut down appliances Initiate fir...

Страница 16: ...il you have read the operating instructions from cover to cover WARNING Danger of injury due to illegible symbols As time goes by adhesive labels and symbols on the appliance may get dirty or be rende...

Страница 17: ...3 811 mm 927 mm 933 mm 969 mm 1060 mm 773 mm 192 mm 236 mm 236 mm 236 mm 263 mm 192 mm 241 mm 241 mm 241 mm 241 mm 241 mm 241 mm 13 6 kg 18 1 kg 19 2 kg 21 0 kg 24 7 kg 13 3 kg 270 mm 360 mm 370 mm 34...

Страница 18: ...RCE3 RSX 185 E FORCE3 879 mm 905 mm 905 mm 898 mm 1 029 mm 236 mm 236 mm 236 mm 236 mm 298 mm 241 mm 228 mm 228 mm 241 mm 241 mm 18 5 kg 18 1 kg 19 2 kg 20 6 kg 26 3 kg 160 mm 175 mm 175 mm 185 mm 265...

Страница 19: ...3K 4K 5K CC201K 24 8 1K 2K 3K 4K 5K CC222K 26 8 1K 2K 3K 4K 5K NFPA class A8 B9 C7 D9 E9 F4 A8 B9 C7 D9 E9 F4 A9 B9 C9 D9 E9 F5 A9 B9 C9 D9 E9 F7 ID no 1102150 1102151 1102152 1102153 in accordance w...

Страница 20: ...Opening width Nominal pressure EN class NFPA class ID no in accordance with EN 13204 RSU 210 PLUS E FORCE3 RSX 185 E FORCE3 994 mm 1 029 mm 260 mm 298 mm 241 mm 241 mm 23 5 kg 26 3 kg 210 mm 265 mm 70...

Страница 21: ...squeezing force Nominal pressure EN class ID no TECHNICAL SPECIFICATIONS 21 SP 40 C E FORCE3 SP 44 AS E FORCE3 SP 54 AS E FORCE3 SP 50 BS E FORCE3 812 mm 877 mm 982 mm 1 015 mm 233 mm 239 mm 282 mm 28...

Страница 22: ...gned once This is made up of the product ID and the serial number and as such enables unique identification in acc with EN 13204 in accordance with EN 13204 Length Width Height Weight Pressing force S...

Страница 23: ...are used to rescue trapped or enclosed accident victims The combi tool uses include cutting door and roof beams columns and sills as well as opening doors lifting vehicle parts and loads and squeezing...

Страница 24: ...rescue trapped or enclosed accident victims The cutter uses include cutting door and roof beams columns and sills Because the appliances are equipped with an internal electrohydraulic drive they are...

Страница 25: ...or tasks such as pushing up steering columns vehicle roofs and other obstacles Because the appliances are equipped with an internal electrohydraulic drive they are not linked to a power unit and can t...

Страница 26: ...ped or enclosed accident victims The spreaders are mainly suitable for opening doors and for lifting vehicles and other movable loads Because the appliances are equipped with an internal electrohydrau...

Страница 27: ...from a tank The entire hydraulic system is therefore completely closed and free of air Any possible volume expansion caused by heat is compensated for by the tank Hydraulic oil All battery powered ap...

Страница 28: ...ting the battery Connect the battery 1 to the rescue appliance 2 Push the battery in on the rails 3 provided until it locks in place To release press the pushbuttons on both sides of the battery simul...

Страница 29: ...ker switch down completely Closing the cutter Opening the spreaders Extending the rescue ram The tools main direction of movement is triggered by pressing the rocker switch to the left with your index...

Страница 30: ...no Shear blades Tips Pulling device Chain set RZM Transport case SPS 270 MK2 SPS 360 MK2 SPS 370 MK2 RIT TOOL SPS 400 MK2 SPS 480 MK2 1101470 1101471 1101472 1101159 1100144 1085938 1050616 2835746 28...

Страница 31: ...in case Shear blade ID no Shear blade without inserts Shear blade insert Shear blade with insert Shear blade inserts in case Shear blade for RSC 170 Shear blade for RSC 190 Shear blade for RSC 200 Sh...

Страница 32: ...E FORCE appliance accessories ID no Spare battery 5 0 Ah WEBER RESCUE 1072893 Spare battery 5 0 Ah MILWAUKEE 1075189 Battery case 1056921 Strap for battery case 1056920 230 V mains charger 1054097 11...

Страница 33: ...shear blades are wide open see Fig 1 but the shear is not under load This means that the shear is not completely open or closed Now the blade insert can be changed on the shear blade with the smooth s...

Страница 34: ...ew blade insert After the new blade insert has been fully inserted the shears are turned and the tensioning pin is driven in again from the rear see Figure 5 Driving in the tensioning pin Make sure th...

Страница 35: ...ut have a safeguard device to prevent them being lost and so they cannot be separated from the tips The SP 40 C and SP 44 AS spreader tips are not secured with removable collar studs but rather with a...

Страница 36: ...n the danger zone only as long as necessary 5 2 Cutting cutters combi tools The cutting performance of the appliances can only be optimally utilised if they are placed as near as possible to the blade...

Страница 37: ...loose ends as this can result in personal injury due to parts flying off ATTENTION When cutting high strength vehicle body parts such as shock absorbers hinges or steering columns the shear blades arm...

Страница 38: ...icle parts away and squeeze pipes and tie bars For this the vehicle must be stably positioned and supported To prevent any sliding during spreading the arms and tips are fluted inside and out Spreader...

Страница 39: ...n ATTENTION Store the pulling chains with chain locks installed approx 10 20 cm from the end Check the chain before every use Check that the weight does not stress the tip of the hook but lies in the...

Страница 40: ...been enlarged by more than 2 The internal chain pitch over a measuring distance of 11 chain links has increased by more than 2 5 6 Squeezing spreaders combi tools The squeezing of pipes and other holl...

Страница 41: ...be immediately propped up and supported in a suitable way Avoid remaining beneath loads Under special conditions rescue rams can also be used to lift loads When doing so make espe cially sure that th...

Страница 42: ...rope 1054097 240V AC Australia 1054098 110V AC USA 1054099 6 2 Special safety instructions WARNING Do not throw used batteries into domestic waste or into the fire Your specialist dealer can dispose o...

Страница 43: ...ach into the appliance with objects that can conduct electricity Do not charge a damaged battery Replace it immediately Check the appliance connection cable battery pack extension lead and plug for da...

Страница 44: ...is not used for a longer period of time it switches to idle mode The battery must be re activated charged in order to be used again The charging status can be checked by pressing the button on the ba...

Страница 45: ...Ah The charging time for the 5 0 Ah battery is between 1 min and 90 min Once the battery is fully charged the LED on the charger switches from red to green The battery does not have to be removed from...

Страница 46: ...eplaced by an authorised customer service location 6 8 Charging cycles Information Explanation Charging cycles Around 1000 Partial discharge No effect as the battery always holds the capacity until it...

Страница 47: ...g at the actual storage site 7 2 Transport inspection Check the delivery immediately after receiving it for completeness and possible transport damage so that if needed a remedy can be found quickly I...

Страница 48: ...7 4 Disposing of the packaging Properly dispose of all packaging materials and parts that have been removed transport protection in accordance with local regulations 7 5 Storage To the greatest exten...

Страница 49: ...ons Before starting work ensure that all covers and guards are installed and that they work properly Personal protective equipment Wear protective equipment as specified in Chapter 2 4 when performing...

Страница 50: ...e elements damage Check the guide section damage 8 3 Shutdown end of work Cutters After work is over the blade tips must be placed one above the other to prevent injury However never close the cutter...

Страница 51: ...ready for operation at any time the following measures are absolutely imperative After every load but at least once a year visually check the appliance and its accessory parts Pay particular attentio...

Страница 52: ...The appliance must be dried after being operated in damp conditions Browned parts bolts blades and clips must be greased NOTE If problems occur when maintaining the appliances our customer service dep...

Страница 53: ...ing head settings altered Repair work by an approved workshop Combi tool opening width below target value Shearing head settings altered Repair work by an approved workshop Pressure build up despite m...

Страница 54: ...e charger The displays on the battery and charger give information about the battery charge status Spreaders Malfunction Possible cause Remedy Appliance does not reach full performance Rocker switches...

Страница 55: ...parately The local disposal requirements are applicable to disposal of all equipment parts and packaging materials Do not dispose of electrical tools with domestic waste In accordance with European Di...

Страница 56: ...PLY Battery 3 0 Ah Battery 5 0 Ah Battery charger s tested by sub supplier see separate CE certificate s SPECIAL TOOLS BC 250 E FORCE2 SPK 250 E FORCE2 DO 140 MK2 E FORCE 2 3 C 100 E FORCE2 S 25 20 E...

Страница 57: ...NOTES 57...

Страница 58: ...13 Notes...

Страница 59: ...NOTES 59 13 Notes...

Страница 60: ...ER HYDRAULIK GMBH Heilbronner Stra e 30 74363 G glingen Germany Phone 49 7135 71 10270 Fax 49 7135 71 10396 Emil Weber Platz 1 4460 Losenstein Austria Phone 43 7255 6237 120 Fax 43 7255 6237 12461 www...

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