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3

WEATHERGUARD.COM

Installation of PowerSync RKE

SaddleBox Installation

INSTALLING THE CONTROLLER AND 

PAIRING THE KEYFOB

STEP 3

3.1 Route the actuator cable to the controller box as shown 

below. Cables are shown in RED, not actual color.

3.2 Connect the power cable (with RED end) to the red Power 

connector on the controller, then connect the actuator cable 

to the saddlebox connector.  

REPLACE COVERS

STEP 4

4.1 Install the linkage cover using screws (#8x1/2 Hex Head) 

4.2 Reinstall the plastic guard and lock cover removed in 

step 2.1 previously.

Controller Power Cable

to PowerSync Power Cable

Controller

Actuator

Cable to actuator

PowerSync 

Power cable 

enters box here

3.1

3.2

4.3

3.3

Connect 

controller 

power cable 

to PowerSync 

power cable. 

Use 4-way 

connector if 

needed

PowerSync 

Power cable 

enters box 

here

!

TO SPLIT POWER FOR ADDITIONAL POWERSYNC ITEMS IN THE SAME BOX:

Attach the 4-way connector to the end of the PowerSync Power cable to split the power connection.

Controller

3.3 Route the Power cable on the connector down the guide 

channel (where the Gas Strut is installed). Connect the 

controller power cable to the Power Sync Power Harness near 

the grommet where the PowerSync power cable enters the 

box.

3.4 To program the keyfob and to test the controller and 

actuator are working properly, see Section 4 for pairing 

keyfobs.

 

3.5 Once programed, the actuator should pull on the latch 

rod. Once verified and with the keys to your box nearby, close 

the truck box lid and press the button on the key fob.  The 

truck box lid will open. Use the provided Velcro pads to secure 

the controller to the back section of the partition.

Содержание PowerSync

Страница 1: ...ed in the separate accessory installation kit box with your truck box NOTICE Before you start the installation please make sure to park the truck on a level surface turn off the truck engine and remove the key from the ignition PS8400 To be used with Chevrolet GMC RAM Trucks with the factory trailer towing packages For Chevrolet GMC RAM trucks without the factory trailer towing package use PS8401 ...

Страница 2: ...S LIST RKE Low side 1 Keyfob 2 Velcro Strips 2 3 Controller 4 Actuator 5 Power Cable 6 Actuator Cable 7 Actuator Linkage 8 Rod Latch Clamp 9 Bridge Bracket 10 Linkage Cover 11 Actuator Cover Screws 6 32 x 1 4 Philips head 2 10x3 4 Philips head 3 8x1 2 Hex Head 6 1 Keyfob 2 Controller 3 Velcro Strips 4 Dual Loop cable 5 Actuator 6 Power Cable 7 Actuator Cable 8 Lock Cam 9 4 40 Shoulder bolt 1 10 Co...

Страница 3: ...ute the new harness between the rear bumper and the knock out hole in the bulkhead of the truck bed It is usually easiest to follow the path of an existing wiring harness along the frame of the truck recommend driver side Secure the new harness to the truck in a few locations using the zip ties supplied ROUTE HARNESS INTO TRUCK BOX AND CONNECT Remove the knock out plug from the bulkhead of the tru...

Страница 4: ...the truck bed feed the harness end into the truck bed and then through the grommet in the side of the truck box RECONNECT THE BATTERY DISCONNECT BATTERY Disconnect the negative terminal from the truck s battery CONNECT NEW TRUCK BOX HARNESS TO TRUCK FUSE BOX AND GROUND A If you are utilizing a slot currently in use as in the case of the horn slot remove the existing fuse select the fuse with 10 am...

Страница 5: ...3 Secure the actuator to the actuator cover using the three screws 10x3 4 Phillips Head and attach the 28 inch extension cable to the actuator 2 2 Line up the actuator cover to the holes in front of the saddle box next to the driver side latch Using screws 8x1 2 Hex Head provided secure the actuator cover to the truck box 2 3 Lightly pull to extend actuator end Guide the latch rod clamp over the l...

Страница 6: ...le to PowerSync power cable Use 4 way connector if needed PowerSync Power cable enters box here TO SPLIT POWER FOR ADDITIONAL POWERSYNC ITEMS IN THE SAME BOX Attach the 4 way connector to the end of the PowerSync Power cable to split the power connection Controller 3 3 Route the Power cable on the connector down the guide channel where the Gas Strut is installed Connect the controller power cable ...

Страница 7: ...additional Keyfob enter Learning Mode by locat ing and pressing the programming button 3x until red LED activates Press any button on each keyfob 1 time LED indicator will flash with each fob and then remains solid System will automatically exit Learning Mode within 30 seconds If pairing and testing the keyfob s does not work check the following First try the pairing procedure again If still unsuc...

Страница 8: ...Unlock position the cam should be pointing down and towards the latch and interfere with the latch cam When your lock is in the Locked position the cam should be pointing down and away from the latch Tighten the screw provided to 80 in lb torque 2 4 Install 4 40 Shoulder Bolt to the latch lever arm Side Box Installation INSTALLING NEW RKE PARTS 1 1 Install the 8 16 Philips head screw into the end ...

Страница 9: ...OLLER AND PAIRING THE KEYFOB STEP 4 PowerSync Power Cable Connects to Connector Power Extension Controller Actuator Cable Extension Controller Power Cable Actuator Cable Connector 4 4 Once programed the actuator should pull on the latch rod Once verified and with the keys to your box nearby close the truck box lid and press the button on the key fob The truck box lid will open Use the provided Vel...

Страница 10: ...ync which has a 3 year warranty Please call our customer service department toll free at 1 800 456 7865 with any questions or comments DO NOT use these products for storing or transporting flammables explosives hazardous materials or waste such as gasoline solvents gun powder dynamite gases or any tanks torches or gas powered equipment These products are intended and safe for storing and transport...

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