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Brine Nebulization System, Type Soldos V3

Index: 03

Change date: 01/03/2017

Operating instructions no.: BA DW 005-03 Soldos V3 EN.docx

Page 2 of 70

Table of contents

Information regarding these instructions / general information ................................................................ 4

Scope of validity ................................................................................................................................................ 4

Target group ..................................................................................................................................................... 4

Symbols used..................................................................................................................................................... 4

Warranty .......................................................................................................................................................... 5

Further information ........................................................................................................................................... 6

Safety ........................................................................................................................................................ 7

Appropriate use ................................................................................................................................................ 7

Safety instructions: ............................................................................................................................................ 7

Product description - delivery scope .......................................................................................................... 8

Delivery scope / accessories ............................................................................................................................. 8

Product description ......................................................................................................................................... 10

Identification of the device / name plate .......................................................................................................... 10

Technical data .................................................................................................................................................. 11

Transport / storage......................................................................................................................................... 11

Assembly ................................................................................................................................................. 12

Selecting the place of installation...................................................................................................................... 12

Assembly information (installation suggestion) .............................................................................................. 12

Mechanical installation ..................................................................................................................................... 14

Hydraulic installation ....................................................................................................................................... 15

Electrical installation ........................................................................................................................................ 16

Initial operation ....................................................................................................................................... 17

Commissioning - comments ............................................................................................................................. 17

Commissioning - procedure ............................................................................................................................. 17

Operation / handling ............................................................................................................................... 27

General ........................................................................................................................................................... 27

Controller - software ....................................................................................................................................... 27

The main menu ............................................................................................................................................... 30

Operating modes menu ................................................................................................................................... 32

Settings menu .................................................................................................................................................. 42

Service menu ................................................................................................................................................... 50

Login ............................................................................................................................................................... 54

Logout ............................................................................................................................................................. 54

Optional functions ........................................................................................................................................... 54

Top up consumables ........................................................................................................................................ 54

Maintenance, service, faults ..................................................................................................................... 55

Device maintenance......................................................................................................................................... 55

Regular water inspection ................................................................................................................................. 55

Fault removal / fault codes ............................................................................................................................. 55

Shutting down – Storage – Disposal ........................................................................................................ 59

General ........................................................................................................................................................... 59

Documents .............................................................................................................................................. 60

Declaration of conformity ............................................................................................................................... 60

Terminal plans ................................................................................................................................................. 61

Commissioning protocol / instruction ............................................................................................................. 63

Operating data sheet ....................................................................................................................................... 64

Maintenance protocol ...................................................................................................................................... 66

Spare parts list, wearing parts list, consumables list ......................................................................................... 68

Appendices .............................................................................................................................................. 70

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Содержание Soldos V3

Страница 1: ...Operating and installation instructions Brine Nebulization System Type Soldos V3 Item no 24530 24531 Language EN...

Страница 2: ...on installation suggestion 12 4 3 Mechanical installation 14 4 4 Hydraulic installation 15 4 5 Electrical installation 16 5 Initial operation 17 5 1 Commissioning comments 17 5 2 Commissioning procedu...

Страница 3: ...any kind and translation into other languages also of excerpts is only permitted with the explicit approval of WDT Werner Dosiertechnik GmbH Co KG Subject to technical changes These operating instruc...

Страница 4: ...and persons who were instructed regarding the functions of the device and have read and understood the operating instructions may work on the system Electrotechnical connection work may only be perfo...

Страница 5: ...warranty claims according to the general warranty conditions see below to WDT General warranty conditions WDT provides a warranty for 2 years from the date of commissioning a maximum period of 27 mont...

Страница 6: ...r warranty claims We reserve the right to settle the warranty claim when no completed commissioning protocol is available Attention Modification of the device is not permitted Warranty and product lia...

Страница 7: ...nd changes to the settings may only be performed by trained and instructed persons It is particularly important that the regulations for worker safety and accident prevention as well as for wearing pr...

Страница 8: ...croprocessor controller SSD BET in housing 1 or 2 membrane dosing pumps Mounting plate with bracket for a brine polyethylene container Pressure monitoring Nebuliser nozzle made of stainless steel with...

Страница 9: ...ane pump 04 Pump lid 05 Mounting plate 06 Brine polyethylene container on bracket 07 Cable routing 08 Grounding connection 09 Wall socket for button connection 10 Safety instructions 11 Pressure switc...

Страница 10: ...lised and distributed in the room A salty sea climate forms after a short period The dosing capacity is sufficient for rooms up to approx 25m floor area The device is operated by using a 3 2 touch dis...

Страница 11: ...16 max 11barg Operating data Brine volume in polyethylene container 5l Brine nebulising capacity 100ml min Medium temperature 5 C to 35 C Ambient temperature 5 C to 35 C Humidity in utility room Max 7...

Страница 12: ...installation suggestion The Soldos V3 is mounted on a wall in the utility room Consider the space required for operation and maintenance of the device ATTENTION The Soldos V3 is not intended for insta...

Страница 13: ...Index 03 Change date 01 03 2017 Operating instructions no BA DW 005 03 Soldos V3 EN docx Page 13 of 70 Installation plan Figure 4 Installation plan for Soldos V3 with 1 dosing pump Figure 5 Installati...

Страница 14: ...l feed through The hole should have a distance of 20 30cm to the cabin ceiling The hole should be as far as possible from the exhaust port The best place is directly over the steam inlet opening The w...

Страница 15: ...uring the installation the cover is fixed against the wall and sealed against the lining of the room An empty conduit with 25 mm inside diameter should be selected when an empty conduit for the button...

Страница 16: ...to electrostatic discharge The generally known precautions regarding ESD sensitive devices must be adhered to when handling these electronic components This implies in particular Do not pull plug in c...

Страница 17: ...ings when it is delivered Adjust the standard parameters to the desired operating mode during commissioning and enter these values into the operating data sheet shown in Section 9 4 5 2 Commissioning...

Страница 18: ...menu Venting pump Display for 1 membrane dosing pump Display for 2 membrane dosing pumps Keep the respective Start button pressed for 5 seconds The respective membrane pump starts up and fills the lin...

Страница 19: ...fection The nozzle adapter 19 with hose is connected to nebuliser nozzle so that exuding liquid can be collected in a vessel or be directly ducted into the drain 18Disinfection set complete 19Nozzle a...

Страница 20: ...r 200 ml of water For example when the pipe is 11m long fill 400ml of water into the bottle and add 2 disinfection tablets Shake the bottle until the tablet s are dissolved Thereafter press the OK but...

Страница 21: ...bracket and unscrew the original cap from the polyethylene container 2 Pull off the SOLDOS polyethylene container connec tion from the suction line nipple 3 Screw the polyethylene container connectio...

Страница 22: ...f the plastic containers or directly into the floor drain CAUTION Ensure that no persons remain in the respective room 2 Press the OK button to activate disinfection 3 The dosing pump starts up and th...

Страница 23: ...retain it for the next disinfection Connect a new unused brine polyethylene container with 5 brine solution to die dosing line See Section 5 2 1 1 Place the brine container onto the SOLDOS Thereafter...

Страница 24: ...he nozzle of the respective room after rinsing was successful It is recommended to clean the room thereafter The device is now appropriately disinfected and rinsed and therefore ready for operation Ri...

Страница 25: ...persons remain in the room concerned Connect the nozzle adapter 19 of the disinfection set supplied 18 to the nozzle in the appropriate room and duct the exuding solution into one of the plastic cont...

Страница 26: ...of 70 The rinsing process is completed Rinsing must be repeated in the event of a fault message Remove the nozzle adapter 19 on the nozzle in the respective room after rinsing was successful It is re...

Страница 27: ...ion can be started once all commissioning preparations have been completed CAUTION Disinfection as described in Section 5 2 1 Disinfecting and rinsing the Soldos V3 must be performed and documented du...

Страница 28: ...uctions no BA DW 005 03 Soldos V3 EN docx Page 28 of 70 A touch screen stylus is included in the delivery scope to make usage easier and protect the touch display Controller menu structure Overview ma...

Страница 29: ...Type Soldos V3 Index 03 Change date 01 03 2017 Operating instructions no BA DW 005 03 Soldos V3 EN docx Page 29 of 70 Operating modes sub menu Settings sub menu Figure 11 Operating modes sub menu Fig...

Страница 30: ...menu The main menu is displayed after switching on the device at the main switch located at its side 5 main groups can be selected from the main menu Explanation of the symbols 1 Operating modes 2 Se...

Страница 31: ...Level of user rights d 00 00 Countdown to the next dosing time indicator e Day of week date time The navigation field After tapping the input field the font turns white and the navigation field is aut...

Страница 32: ...chnicians User level 7 WDT menu 2 Access for company service technicians HINT The pre installed passwords are provided in the operating data sheet in Section 9 4 The respective user level is shown in...

Страница 33: ...Touch the Home button to get to the start menu You may choose between 3 operating modes 1 Continuous dosing operating mode 2 Button operating mode 3 External control operating mode The green frame sh...

Страница 34: ...h individual day of the week by pressing the corresponding button in the right column Touch the left column of the relevant day of the week to enter starting times and the corresponding parameters The...

Страница 35: ...st Start time you can set is 23 30 Otherwise it may overlap with the next day After tapping the input field the font turns white and the navigation field is shown Set the desired values and store them...

Страница 36: ...DW 005 03 Soldos V3 EN docx Page 36 of 70 6 4 2 Button operating mode Button operation can be used to determine on which week days and at which times dosing can be started by the guests in the sauna...

Страница 37: ...arting times and the corresponding parameters The button menu for each day of the week An empty input template is shown here You can enter 2 different time blocks with their respective parameters The...

Страница 38: ...s The device will proceed through the dosing and break times as specified The expiry of this time stops the system It can be restarted after a delay period Save the result with OK After completing the...

Страница 39: ...ed to set the time blocks While these time blocks are active the Soldos V3 system is operated by an external system e g a WDT central controller You can set 2 individual time blocks for each day of th...

Страница 40: ...he week to enter the starting and stop times The time settings for each day of the week An empty input template is shown here You can enter 2 different time blocks with their respective times External...

Страница 41: ...field is shown Set the desired values and store them with OK After completing the input save the values with the SAVE button The controller then asks whether you want to accept the settings for other...

Страница 42: ...and sound can be made here One of three settings groups can be selected on the touch screen 1 System menu 2 Dosing 3 Effect sound The button leads to the previous view 6 5 1 System menu One of 9 func...

Страница 43: ...70 6 5 1 1 Language Select the preferred language The button leads to the previous view 6 5 1 2 Date time The required date and time can be set by using the arrow keys Save and complete the entry wit...

Страница 44: ...saver is dimmed to the Display dimmed value and an automatic logout to user level 0 is performed The button illumination in can be set for the active and inactive button and for the external input Aft...

Страница 45: ...sheet in Section 9 4 The values of the following menu ranges are set to factory settings on User Levels 2 and 3 Button operation display and back light splash as well as announcement and heater On Use...

Страница 46: ...to be changed User level 1 End user The password must have 4 characters User level 2 Technician 1 The password must have 5 characters User level 3 Technician 2 The password must have 6 characters Use...

Страница 47: ...Page 47 of 70 6 5 1 6 Network This function is currently not active 6 5 1 7 WDT Menu 1 The operator has reading rights for this menu Changes may only be performed by the WDT company customer service 6...

Страница 48: ...menu The Dosing menu is used to set the brine dosing parameters Pre indication Set the time for announcement by action e g light here Announcement means that an action is triggered to announce the up...

Страница 49: ...d is shown Set the desired values and store them with OK Confirm with OK or terminate with ESC The button leads to the previous view Repeated request to save 6 5 3 Effect illumination and sound menu I...

Страница 50: ...nouncement setting in the dosing menu see Section 6 5 2 Dosing Dosing duration The time is taken from the dosing time setting in the Dosing menu see Section 6 5 2 Store the data with SAVE once the ent...

Страница 51: ...rovided to the input a 0 is shown If the electrical input is closed than an electrical signal is provided to the input a green 1 is shown Explanation Button A signal from the button is provided only w...

Страница 52: ...timer counts from 30 seconds to 0 An electrical signal is provided at the output during this time A consumer connected to this output will operate during these 30 seconds Press the Button Test to can...

Страница 53: ...test is running The test was successful HINT In the event of a fault message see Section 7 3 Fault removal fault codes 6 6 4 Perform disinfection See Section 5 2 1 Disinfection and rinsing of the Sold...

Страница 54: ...c logout The display switches to the screen saver when a selectable time period has expired After a further minute has elapsed the screen saver is dimmed and an automatic logout to user level 0 is per...

Страница 55: ...ocol in Section 9 5 CAUTION Disinfection must be performed whenever the polyethylene container is changed but at least every 28 days 2 Regular cleaning of the device Brine water leaves ugly stains and...

Страница 56: ...DW 005 03 Soldos V3 EN docx Page 56 of 70 Message 1 Disinfection pre indication Pre indication of disinfection You can perform the disinfection already The pre indication is repeated after 1 day Messa...

Страница 57: ...nge date 01 03 2017 Operating instructions no BA DW 005 03 Soldos V3 EN docx Page 57 of 70 Message 4 Disinfection has failed polyethylene container empty The disinfection must be repeated Message 5 Ov...

Страница 58: ...y pattern Nozzle encrusted Clean nozzle Check brine level in the polyethylene container Top up polyethylene container and check pressure sensor Leaking pipes Check the device for leaks Pump has no pow...

Страница 59: ...ne at start up Blow all lines clear with compressed air when shutting down Disposal of old part and operating materials Thoroughly clean disassembled contaminated parts before disposing of them Used p...

Страница 60: ...Brine Nebulization System Type Soldos V3 Index 03 Change date 01 03 2017 Operating instructions no BA DW 005 03 Soldos V3 EN docx Page 60 of 70 9 Documents 9 1 Declaration of conformity...

Страница 61: ...7 Operating instructions no BA DW 005 03 Soldos V3 EN docx Page 61 of 70 9 2 Terminal plans Note regarding terminal plans The special terminal plans adapted to optional equipment of the Brine nebuliza...

Страница 62: ...Brine Nebulization System Type Soldos V3 Index 03 Change date 01 03 2017 Operating instructions no BA DW 005 03 Soldos V3 EN docx Page 62 of 70...

Страница 63: ...DW 005 03 Soldos V3 EN docx Page 63 of 70 9 3 Commissioning protocol instruction This protocol is to be completed by the commissioning technician All warranty claims expire when no completed and signe...

Страница 64: ...on 1 active inactive 100 10 0 100 0 100 1 Background lighting Button 2 active inactive 100 10 0 100 0 100 1 Password allocation Password guest No password Password final customer 0123 0000 9999 Passwo...

Страница 65: ...ground lighting Button 2 active inactive 100 10 0 100 0 100 1 Password allocation Password guest No password Password final customer 0123 0000 9999 Password technician 1 01234 00000 99999 Password tec...

Страница 66: ...Maintenance protocol The maintenance protocol is included in the documents attached ATTENTION Disinfection is required at each polyethylene container change and at least every 28 days Maintenance of...

Страница 67: ...d in Section 5 2 1 Disinfecting and rinsing the Soldos V3 is performed and documented in the disinfection protocol at least every 28 days It must furthermore be documented when the device is out of op...

Страница 68: ...O board 24341 Controller SSD Touch 3 2 24305 Touch input stylus 24168 Dosing technology 3 Membrane pump NF1 25 for Soldos 24269 11 Pressure sensor C08 24256 11 Adapter pressure sensor dia50 1 4 Sole 2...

Страница 69: ...kg polyethylene container 17519 5 brine in 5 kg polyethylene container 17613 5 brine in carton 6x1 kg 17669 5 brine in carton 6x5kg 17667 Disinfection 1 SOLDOS disinfection tablet 19871 5 SOLDOS disin...

Страница 70: ...Brine Nebulization System Type Soldos V3 Index 03 Change date 01 03 2017 Operating instructions no BA DW 005 03 Soldos V3 EN docx Page 70 of 70 10 Appendices Own notes...

Страница 71: ...work 1 Soldos V3 1 1 Perform disinfection at each polyethylene container change and at least every 28 days see disinfection protocol 1 2 Check membrane pump for function and leak tightness 1 1 3 Check...

Страница 72: ......

Страница 73: ...erating instructions Section 5 2 1 was performed 1 7 Filling and starting of the brine nebuliser was performed according to operating instructions Section 5 2 2 1 8 Control parameters were adapted and...

Страница 74: ...Commissioning protocol IP 09 Soldos V3 Z org wdt 02 Qualit tsmanagement ISO 9001 MS Originale Formuale Pr fbericht etc WDT Inbetriebnahmeprotokoll IP WDT IP 09 Soldos V3 EN FO 01 doc Page 2 of 2...

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