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39 

 

WARRANTY 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

 

 

4.   A  burner  so  repaired  will  then  carry  the  LIMITED 

WARRANTY  equal  to  the  unexpired  portion  of  the 
original burner LIMITED WARRANTY. 

5.  If  inspection  by  WAYNE  does 

NOT

  disclose  any 

defect  covered  by  this  LIMITED  WARRANTY,  the 
burner  or  burner  component(s)  will  be  either 
repaired  or  replaced  at  the  expense  of  the 
customer  and  WAYNE”S  regular  charges  will 
apply.  

6.  If the original manufacturer of a burner component 

offers  a  warranty  greater  than  either  of  our 
LIMITED  WARRANTIES  described  above,  then 
this  portion  will  be  added  to  our  LIMITED 
WARRANTY. 

 

This  LIMITED  WARRANTY  does 

NOT 

cover  products 

which  have  been  damaged  as  the  result  of  accident, 
abuse, 

misuse, 

neglect, 

improper 

installations, 

improper  maintenance  or  failure  to  operate  in 
accordance with WAYNE’s written instructions. 

 

These  LIMITED  WARRANTIES  do  not  extend  to 
anyone  except  the  first  purchaser  at  retail  and  only 
when the burner is in the original installation site. 

IMPLIED  WARRANTIES  OF  MERCHANTABILITY 
AND  FITNESS  FOR  A  PARTICULAR  PURPOSE 
SHALL  BE  LIMITED  TO  THE  DURATION  OF  THE 
LIMITED  EXPRESS  WARRANTIES  CONTAINED 
HEREIN.  WAYNE  EXPRESSLY  DISCLAIMS  AND 
EXCLUDES  ANY  LIABILITY  FOR  CONSEQUENTIAL 
OR INCIDENTAL DAMAGES OF  ANY NATURE FOR 
BREACH 

OF 

ANY 

EXPRESS 

OR 

IMPLIED 

WARRANTY. 

Some  states  do  not  allow  limitation  on  how  long  an 
implied  warranty  lasts, so the above  limitation may not 
apply  to  you.  Also,  some  states  do  not  allow  the 
exclusion  or  limitation  of  incidental  or  consequential 
damages, so the above limitation or exclusion may not 
apply  to  you.  WAYNE  neither  assumes  or  authorizes 
any person to assume for WAYNE any other liability or 
obligation in connection with the sale of these products. 
This  warranty  gives  you  specific  legal  rights,  and  you 
may  also  have  other  rights  which  vary  from  state  to 
state.  

 

 

 

 

WAYNE 

COMBUSTION 

SYSTEMS 

(“WAYNE”) 

warrants  to  those  who  purchase  its 

Oil  Burner  Models 

for  resale  or  for  incorporation  into  a  product  of  resale, 
that  its  burner  is  free  from  defects  in  material  and 
workmanship  under  normal  use  and  service  for  thirty-six 
(36)  months  from  the  date  of  manufacture. 

ALL  GAS 

BURNERS 

manufactured  by  “WAYNE”  will  be  similarly 

warranted  for  eighteen(18)  months  from  date  of 
manufacture except where original manufacture offers a 

greater warranty. (Reference #6 below) THESE LIMITED 
WARRANTIES DO NOT APPLY UNLESS THE BURNER 

COVERED  BY  IT 

IS  PROPERLY  INSTALLED  BY  A 

QUALIFIED,  COMPETENT  TECHNICIAN

,  WHO  IS 

LICENSED  WHERE  STATE  AND/OR  LOCAL  CODES 
PREVAIL,  AND 

WHO  IS  EXPERIENCED  IN  MAKING 

SUCH  INSTALLATIONS

,  in  accordance  with  NFPA  #31 

of  the  national  fire  protection  association  and  in 
accordance with all local, state and national codes. 

 

Any 

IN-WARRANTY 

burner  component  which  is 

defective  in  material  or  workmanship  will  be  either 
repaired or replaced as follows: 

1.  Fuel  pumps,  motors,  transformers,  gas  valves,  and 

controls should be returned to an authorized service 
station or distributor of WAYNE for determination of 
applicability  of  this  LIMITED  WARRANTY  as  to 
either  repair  or  replacement,  where  said  service 
station  or  distributor  is  reasonably  available  in  the 
customer’s  locality.  The  manufacturers  of  burner 
components  regularly  publish  and  distribute  listings 
showing  the  locations  of  their  network  of  service 
stations. Where such local service is NOT available 
for the burner components described above or other 
burner  parts  are  involved,  these  items  should  be 
returned,  freight  prepaid,  to  WAYNE  Service 
Department,  801  Glasgow  Ave,  Fort  Wayne, 
Indiana 46803. 

2.  Burners  and/or  component(s)  determined  to  be 

covered  under  this  LIMITED  WARRANTY  by 
WAYNE  shall  be 

repaired  or replaced  at WAYNE’s 

sole option. 

3. 

WAYNE is not responsible for any labor cost for the 
removal  and  replacement  of  said  burner  or  burner 
components and equipment associated therewith.

 

LIMITED WARRANTIES FOR OIL AND 

GAS BURNERS, MADE BY WAYNE AND 

USED IN RESIDENTIAL INSTALLATIONS 

Содержание EH

Страница 1: ...l ASTM D 396 Kerosene Diesel ASTM D975 18 JP8 Dimensions Standard Height 12 1 2 Width 15 1 2 Depth 8 1 4 Center Line of Tube to Floor 8 1 16 Mounting Rigid Flange Adjustable Flange or Pedestal Mount R...

Страница 2: ...R S NAME CONTRACTOR NAME CONTRACTOR ADDRESS CONTRACTOR PHONE NUMBER CONTRACTOR LICENSE DATE OF INSTALLATION COMMENTS ABOUT INSTALLATION START UP THESE INSTRUCTIONS SHOULD BE AFFIXED TO THE BURNER OR A...

Страница 3: ...s situation which if not avoided may result in minor or moderate bodily injury Indicates a situation that may result in equipment related damage This is the safety alert symbol It is used to alert you...

Страница 4: ...ecialized equipment Allow only qualified burner service persons to adjust the burner Special instruments and training are required Read the burner manual before using CARBON MONOXIDE POISONING Early s...

Страница 5: ...T CONTROL 19 OPERATIONAL CHECK OF BURNER 19 START SYSTEM 19 CHECK SAFETY FEATURES 19 GENERAL INSTALLATION INFORMATION 20 COMBUSTION CHAMBER 20 FUEL PUMPS 20 FUEL LINES 20 FUEL TANKS 21 ELECTRICAL WIRI...

Страница 6: ...n the problem listed in order from most likely to least likely and the solution to correct each root cause that may be affecting burner performance The solution listed for each root cause will referen...

Страница 7: ...acing gap to small Clean and position electrode tips according to Figure 14 or Figure 15 on pages 26 27 Plugged fuel filter Replace as needed Misadjusted burner air bands Re adjust air bands for clean...

Страница 8: ...trol observe burner sequence of operations If burner remains on standby see Burner does not light Honeywell controls remains on standby on page 10 Oil gun depth spaced too far ahead causing electrodes...

Страница 9: ...urner past call for heat Applicable only if burner comes with oil primary control Identify control model Replace Control and wire accordingly to Figure 3 or Figure 4 on page 16 Faulty fuel pump shut o...

Страница 10: ...roper sequence of operations If burner does not light go to step 5 5 Jumper oil primary T T terminals Burner starts Trouble in thermostat or limit circuit Check wiring connections Burner does not star...

Страница 11: ...limit circuit Burner starts but doesn t stay running Disconnect line voltage and open thermostat or limit switch Check all wiring connections If burner does not stay running go to step 6 6 Check that...

Страница 12: ...e voltage and close line switch Start burner Burner locks out Go to step 9 Burner keeps running until call for heat is satisfied System is okay 9 Check Control Cad cell Remove cad cell wires from conn...

Страница 13: ...13 Figure 1 Burner Components Models EHASR EHA and EH...

Страница 14: ...Control 15 second Honeywell R7284G 101343 SER 101343 SER 101343 SER 18A 1 Cast Iron 3 9 16 No Vane 13003 230V Control 15 second Honeywell R8184G 100490 001 18B 1 Stainless SR 1A 14157 120V Control 15...

Страница 15: ...12988 002 21913 SER 2 Stamped Stabilizer Support Kit 21923 001 21923 001 21923 001 Cast Stabilizer Support Kit 21408 SER 21408 SER 21408 SER 3 Stem Insulator Kit 13286 13286 13286 4 Cad Cell Mount 130...

Страница 16: ...gure 3 Wiring Diagram for 120V Honeywell R7284G 230V Honeywell R8184G Controls Figure 4 Wiring Diagram for 120V Honeywell R7284P Control REMOVE JUMPER TO USE THERMOSTAT TERMINALS REMOVE JUMPER TO USE...

Страница 17: ...l be de energized If flame is not detected during the trial for ignition the oil primary control will go into a lock out condition If this occurs proceed to the section titled SAFETY LOCK OUT TIME SAF...

Страница 18: ...zed If flame is not detected during the trial for ignition the oil primary control will go into a lock out condition If this occurs proceed to the section titled SAFETY LOCK OUT TIME SAFETY LOCK OUT T...

Страница 19: ...light and operate until call for heat is satisfied CHECK SAFETY FEATURES Simulate flame failure Follow starting procedures to turn on burner Close hand valve on supply line stopping fuel delivery to t...

Страница 20: ...so the face of the air cone on the burner is set a inch behind the inside front wall of the chamber see Figure 20 on page 30 FUEL PUMPS Model EHASR EHA and EH oil burners are provided with single sta...

Страница 21: ...y control and no voltage should be connected to it For boilers it may be necessary to leave the T T terminal jumped as the aquastat may be providing the voltage to the burner and controlling when volt...

Страница 22: ...the use of an 80 degree solid nozzle is a good starting point Always use the proper nozzle size spray cone type and spray angle the appliance manufacturer recommends Should this information not be av...

Страница 23: ...ASR Oil Line Assembly Fitting 2 Loosen and disconnect the brass nut of the copper oil line assembly from the oil gun assembly fitting and rotate the oil line out of the way Figure 8 Figure 8 EH EHASR...

Страница 24: ...s will allow the igniter device assembly to swing open to the left For now leave the plate in the closed position Figure 9 Figure 9 EH EHASR Ignitor mounting plate screw removal 4 Using a 9 16 inch wr...

Страница 25: ...oil gun to the right out of the housing slot and the slot plate cover Figure 11 Figure 11 EH EHASR Oil Gun Removal 6 While rotating the oil line fitting adapter up at a 45 degree angle gently lift bu...

Страница 26: ...up Figure 13 Figure 13 EH EHASR Oil Gun Nozzle Installation Flamelock and electrodes removed for clarity 8 Identify which burner model you have then measure and verify that the electrode spacing is p...

Страница 27: ...mbly in burner to verify that the position has not shifted SETTING GUN DEPTH For the oil burner to function properly the distance between the nozzle and the air cone needs to be maintained as shown in...

Страница 28: ...pth Adjustment 3 Once in the required position per Figure 16 and Figure 17 retighten the hex lock nut and slot cover screw move and align arrow decal with slot plate cover Close the ignition transform...

Страница 29: ...in such a manner that all controls will be readily accessible for inspection cleaning adjustment and repairs INSTALLATION OF MOUNTING FLANGE Position the mounting flange on the furnace wall adjusting...

Страница 30: ...ING BURNER Be sure that the electrical breaker to the appliance is in the OFF position set the thermostat to a temperature substantially above room temperature and ensure the oil tank is filled all va...

Страница 31: ...or the location of the bleeder valve on the pump Figure 22 Fuel Pump Bleeder Valve Location Note If the pump is set up in two pipe operation with the by pass plug installed bleeding the pump is not ne...

Страница 32: ...e most common cause CO2 readings must be taken ahead of draft control if used The CO2 measured in the stack should be at least 10 12 for oil rates 1 00 gal hr or below and at least above 10 for oil ra...

Страница 33: ...oper nozzle Electrode Settings This is very important for reliable ignition of the oil check these once a year in accordance with the instructions provided in this manual Replace electrodes if worn ex...

Страница 34: ...73 0 7 5 70 0 68 5 10 5 85 5 84 0 82 5 81 0 79 5 78 0 76 5 75 0 73 8 72 0 70 5 69 0 67 5 10 85 0 83 5 82 0 80 5 78 8 77 3 75 8 74 3 72 8 71 0 69 5 68 0 66 3 9 5 84 5 83 0 81 5 79 8 78 0 76 5 75 0 73...

Страница 35: ...1 11 5 1 35 12 11 x 11 11 5 1 50 13 11 x 12 12 5 1 65 14 12 x 13 13 5 1 75 14 12 x 13 13 5 2 00 15 13 x 14 13 1 2 5 1 2 2 50 17 14 x 16 14 5 1 2 3 00 15 1 2 x 15 1 2 17 1 2 13 x 18 1 2 14 7 3 50 17 3...

Страница 36: ...36 REFERENCE FIGURES Figure 25 Pump Feature Identification Figure 26 Blower Wheel Spacing...

Страница 37: ...36 31 16 27 24 18 1 2 O D Copper Tubing 0 100 100 100 100 2 100 100 100 100 4 100 100 100 100 6 100 100 100 100 8 100 100 100 100 10 100 100 100 100 12 83 70 100 100 14 41 35 100 100 16 100 100 18 76...

Страница 38: ...to the centerline of fuel pump is H 7 ft inch copper tubing is being installed and the oil pump max flow rate is rated at 3 gal hr according to the label Q 3 gal hr the maximum total line length L wou...

Страница 39: ...nts to those who purchase its Oil Burner Models for resale or for incorporation into a product of resale that its burner is free from defects in material and workmanship under normal use and service f...

Страница 40: ...40 NOTES...

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