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90°

(3) 5/16” 

Bolts and nuts

(3) 5/16” Bolts and 

(3) 5/16” nuts

Perforated 

angle

5/16” Hex nut

5/16”-18 x 1-1/4” 

Hex bolt

Perforated angle bolted

using (2) 5/16” x 1-5/8” 

hex head lag screws to 

ceiling member and 

parallel to door

Horizontal track

NOTE:

 Repeat the same 

process for right hand side.

Horizontal tracks

Door edges

3/4” To 7/8”

 

3/4” To 7/8”

Attaching Front Cable Lift Sheaves

 

15

 

IF YOU HAVE 3” FRONT CABLE LIFT SHEAVE AND A 12” RADIUS HORIZONTAL TRACK:

 

Starting on the left hand side and using (1) 3/8” - 16 hex nut, secure the front cable lift 

sheave to the 13/32” hole near the top of the flag angle, as shown.

IF YOU HAVE 3” OR 4” FRONT CABLE LIFT SHEAVE AND A 15” RADIUS HORIZONTAL 

TRACK:

 Starting on the left hand side and using (1) 3/8” - 16 hex nut, secure the front cable 

lift sheave to the first 13/32” hole in the horizontal angle, as shown.
Repeat the same process for the right hand side.

Horizontal track angle

Horizontal track radius

Flag angle

3/8”-16 

Hex nut

Horizontal

track angle

12” Radius horizontal 

track with 3” front cable 

lift sheave hole location

Horizontal 

track

15” Radius horizontal track 

with 3” or 4” front cable lift 

sheave hole location

or

12” Radius horizontal track 

with 4” front cable lift 

sheave hole location

3” or 4” 

Front cable 

lift sheave

Front cable lift sheave

Attaching Extension Springs

 

16

 

Remove the locking pliers from the vertical tracks.

WARNING 

WITH ASSISTANCE, RAISE THE DOOR SLOWLY INTO THE OPEN POSITION 

MAKING SURE THE DOOR TRAVELS SMOOTHLY THROUGH THE TRACKS. 

CLAMP LOCKING PLIERS TO THE BACK LEG OF BOTH HORIZONTAL 

TRACKS, BELOW THE BOTTOM TRACK ROLLERS TO KEEP THE DOOR 

FROM LOWERING.

Locking 

pliers

NOTE: 

This illustration shows the outside of the door 

in the open position.

Bottom 

section

Track 

roller

WARNING 

FAILURE TO INSTALL SPRING RESTRAINT CABLES CAN RESULT IN 

SEVERE OR FATAL INJURY IN CASE OF SPRING BREAKAGE.

Position (1) 5/16” - 18 x 3-3/4” eye bolt and (1) 5/16” - 18 hex nut into the rear back hang, 

6” to 8” above the horizontal track, as shown. Feed the spring safety cable through the rear 

back hang and tie the special knot around the “room side” of the 3 hole clip, as shown. 

Secure the eye bolt and 3 hole clip to the rear back hang using (1) 5/16” - 18 hex nut. Hook 

one end of the extension spring onto the eye bolt. Feed the spring safety cable through the 

rear extension spring loop and center of the extension spring then front spring loop, pull the 

spring safety cable taut and tie the special knot around the “jamb side” of the 3 hole clip. 

Attach the “jamb side” 3 hole clip to the jamb near the flag angle using (1) 5/16” x 1-5/8” lag 

bolt. Repeat the same process for the other side.

NOTE:

 Some larger doors feature 2 pairs of extension springs. A spring restraint cable must 

be installed through each spring.

IMPORTANT: 

SPRING RESTRAINT CABLES MUST BE TAUT AND EQUALIZED.

Horizontal 

track

Back 

view

Front view

Spring 

restraint cable 

5/16” x 1-5/8” 

Lag bolt

3 Hole 

clip

Special 

knot

3 Hole 

clip

Rear back

hang

Extension 

spring

Spring 

restraint 

cable

5/16”-18 x 3-3/4”

Eye bolt

Loop

Extension 

spring

Extension 

spring

Spring restraint 

cable 

5/16”-18 x 3-3/4”

Eye bolt

8

Содержание EXTENSION 44

Страница 1: ...Maintenance 10 Cleaning Your Garage Door 10 Painting Your Garage Door 10 Maintaining The Finish On Your Garage Door 10 Operation And Maintenance 10 Warranty 11 Wayne Dalton a division of Overhead Doo...

Страница 2: ...t information 18 For windloaded doors the wind performance is achieved via the entire door system and component substitution is not authorized without express permission by Wayne Dalton NOTE It is rec...

Страница 3: ...Required J6 Small S Hooks As Required J7 Sheave Forks As Required J8 5 16 18 x 3 3 4 Eye Bolts As Required J9 Counterbalance Lift Cables J10 Hook Plates As Required J11 Large S Hooks As Required K REA...

Страница 4: ...tom weather seal to the bottom of the bottom section with 3 4 long galvanized roofing nails not supplied Now stretch the bottom weather seal slightly and nail the rest of the bottom weather seal to th...

Страница 5: ...x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut IF YOU HAVE DOUBLE GRADUATED END HINGES Position the second graduated end hinge next to the first single graduated end hinge Using the second graduat...

Страница 6: ...you have double graduated end hinges insert a long stem track roller short stem tandem track roller if included into the hinge tubes on each side IMPORTANT WHEN PLACING TRACK ROLLERS TANDEM TRACK ROLL...

Страница 7: ...les Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track Assemblies Refer to Package Contents Breakdown of Parts to determine which Flag Angles Vertical Track Assemblies you ha...

Страница 8: ...OOR TRAVELS SMOOTHLY THROUGH THE TRACKS CLAMP LOCKING PLIERS TO THE BACK LEG OF BOTH HORIZONTAL TRACKS BELOW THE BOTTOM TRACK ROLLERS TO KEEP THE DOOR FROM LOWERING Locking pliers NOTE This illustrati...

Страница 9: ...ft cable over the front cable lift sheave and around the rear cable lift sheave and tie the special knot around the horizontal angle using a 3 hole clip as shown Insert one end of the small S hook int...

Страница 10: ...r bracket and all cable retention features including milford pins cotter pins clevis pins are under HIGH SPRING TENSION Adjustments and repairs must only be made by a trained door systems technician u...

Страница 11: ...this door located as spelled out in the installation instructions even if the door is motor operated Failure to install and use these lift handles gripping points on this door can result in serious in...

Страница 12: ...fter discovery within the applicable warranty period and in writing to the Seller whose name and address appear below The purchaser must allow Seller a reasonable opportunity to inspect any Product cl...

Страница 13: ......

Страница 14: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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