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Please Do Not Return This Product To The Store. 

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your 

local yellow pages/business listings or go to the 

Find a Dealer

 section online at 

www.wayne-dalton.com

Tools Needed:

19

CENTER 

bRACkET 

bUSHING 

ASSEMbLY

(2) 5/16” X 2” HEX 

HEAD LAG SCREWS

NoTe: 

If you are not installing the 

i

drive

®

 opener on your garage door, you 

must install the center bracket bushing 
assembly, follow these instructions. 

To locate the center bracket, mark the 
header halfway between the flagangles 
and level the TorqueMaster

®

 spring 

tube. Drill 3/16” pilot holes into header 
for the lag screws. fasten the metal 
bracket to the header using 
(2) 5/16” X 2”  lag screws.

Securing center bracket 

assembly 

Power Drill

7/16” Socket 

Driver

3//16” Drill bit

Step Ladder

Содержание 9600

Страница 1: ...nstructions and Owner s Manual Portland Source Plant Wayne Dalton Corp P O Box 67 Mt Hope OH 44660 www wayne dalton com IMPORTANT NOTICE Read these instructions carefully before attempting installatio...

Страница 2: ...ring tension DO NOT attempt any adjustment repair or alteration to any part of the door especially to springs spring brackets bottom corner brackets red colored fasteners cables or supports To avoid p...

Страница 3: ...and Cable Drum indicat es engage ment Cable Drum Ratche t Pawl ENGAG ED SIDE VIEW No space betwee n Ratche t Pawl and Cable Drum ENGAG ED UNDER NEATH VIEW Space betwee n Ratche t Pawl and Cable Drum...

Страница 4: ...y the bottom bracket warning labels on each end stile This section is always the 1st section from the bottom of the door The lock section can be identified by a 2 end hinge This section is always the...

Страница 5: ...re level vice clamps pencil 3 16 7 16 1 8 drill bits flat tip screwdriver 3 extension Counterbalance spring tension must always be released before any attempt is made to start removing an existing doo...

Страница 6: ...t 2 x 6 lumber be used The jambs must be plumb and the header level The jambs should extend a minimum of 12 305 mm above the top of the opening for TorqueMaster Plus counterbalance systems For low hea...

Страница 7: ...I Jamb Brackets 3rd SET HOLES 2nd SET HOLES twistlock tab left side shown right side shown Tape Measure Hacksaw Power Drill 5 16 Drill Bit Vertical track must be cut to the proper length prior to ins...

Страница 8: ...ngle to Vertical Track None Hand tighten the flagangle to the vertical track using 2 1 4 20 x 5 8 carriage bolts and 2 1 4 20 flange hex nuts Repeat for opposite side The flange nuts will be tightened...

Страница 9: ...il the counterbalance cables and make sure you place the right hand cable loop on the right hand milford pin and place the left hand cable loop on the left hand milford pin Insert a roller into bottom...

Страница 10: ...rs of the bottom section Make sure the counterbalance cable is located between the rollers and the door jamb NOTE Vertical track needs held 1 2 off ground Drill 3 16 pilot holes for the lag screws Loo...

Страница 11: ...section with 3 1 4 14 x 5 8 self tapping screws Attach center hinges first then attach the end hinges last Now secure the end hinge leafs to the section with 2 1 4 14 x 5 8 self tapping screws and fas...

Страница 12: ...ts may be pre assembled in some cases To install the L shaped top brackets align the top holes in the top bracket base with a the second set of holes in the endstile for 14 radius track b the first se...

Страница 13: ...NOTE Model 9400 9600 glazed top doors 13 0 wide or greater will be supplied with a 3 asymmetrical U bar for the top section Place the 3 asymmetrical U bar over the top rib Fasten each end of the U ba...

Страница 14: ...tioned on the top section as illustrated Install 2 12 x 1 2 phillips head screws on the top flange of the operator bracket U BAR INSTALLED If a U Bar is installed on the top section clamp the bottom f...

Страница 15: ...end hinges last Refer to Step 6 When installing a door with Torquemaster Plus counterbalance system vertical track alignment is critical Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from t...

Страница 16: ...M OVERHEAD POSI TION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 hex head bolt and 1 3 8 16 hex n...

Страница 17: ...installed you can now adjust the top brackets Vertically align the top section of the door with the lower sections Once aligned position the top bracket slide out against the horizontal track Maintai...

Страница 18: ...ENTER BRACKET ASSEMBLY TorqueMaster Spring Tube TorqueMaster Spring Tube CENTER BRACKET BUSHING None NOTE If you are installing the opener with your garage door skip this step and go to your idrive In...

Страница 19: ...RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Drum wraps are identified as right and left Slide the left hand drum wrap over the left side of the TorqueMaster spring tube...

Страница 20: ...pring applications Insert the loose winding shaft into the left hand cable drum prior to sliding the cable drum over the TorqueMaster spring tube assembly NOTE On single spring applications take care...

Страница 21: ...t is und er EX TR EM E SP RIN G TE NS ION To avo id pos sib le sev ere or fata l inju ry DO NO T rem ove fas ten ers from ratche t bra cke t unt il spr ing s are full y wn wo und To saf ely unw ind sp...

Страница 22: ...x 2 hex head lag screws NOTE If you are not installing the idrive opener on your garage door you must install the center bracket bushing assembly follow these instructions To locate the center bracke...

Страница 23: ...ton com Tools Needed INSTALLATION Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while winding counterbalance springs Failure t...

Страница 24: ...e drum Snug the set screw and then tighten an additional 1 1 2 turns Left side will be adjusted in Step 23 IMPORTANT ENSURE THE CABLE IS ALIGNED AND SEATED IN THE FIRST GROOVE OF THE CABLE DRUM PRIOR...

Страница 25: ...of the left hand side but need cable tension adjustments IMPORTANT Counterbalance cable tension must be equal on both sides prior to fully winding springs See the Spring Turn chart for the required n...

Страница 26: ...until horizontal tracks are secured at the rear as outlined in step 24 raising door further can result in door falling and cause severe or fatal injury Spring Turns Door Height Spring Turns 6 0 14 6...

Страница 27: ...tal track parallel and within 3 4 maximum of door edge otherwise door could fall resulting in severe injury or death IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORIZONTAL TRACK...

Страница 28: ...the spring tension Release the pawl to allow it to engage with the ratchet wheel IMPORTANT BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING IMPORTANT do not add or remove more than 1 spring turns 1...

Страница 29: ...OTE Proceed with TorqueMaster Plus Reset Instructions if it is absolutely necessary to open the garage door contact your nearest qualified Wayne Dalton repair center for repairs Resetting the anti dro...

Страница 30: ...side and clockwise on the left hand side if applicable If tension is present remove the ratchet and check the left hand side if applicable If spring s have tension proceed to Balancing Door if no spr...

Страница 31: ...e Place the ratchet with 5 8 socket onto the winding shaft pull down to add 3 10 of a turn Watch as three teeth of the ratchet wheel pass over the ratchet pawl creating three clicks To Remove Spring T...

Страница 32: ...e square hole in the vertical track The side lock should be spaced in approximately 1 8 from the section edge IMPORTANT side locks must be removed or made inoperative in the unlocked position if an op...

Страница 33: ...the section at each mark and insert the outside step plate Loosely fasten step plate slide to base with 1 1 4 20 x 5 8 carriage bolt and nut Align inside step plate holes and fasten from inside using...

Страница 34: ...der Using the operator hook up charts refer to referenced illustrations in FIG 2 4 through FIG 2 5 for correct arm hook up from trolley to operator bracket NOTE Refer to your operator manual for speci...

Страница 35: ...o header Using the operator hook up charts refer to referenced illustrations in FIG 3 3 through FIG 3 4 for correct arm hook up from trolley to operator bracket NOTE Refer to your operator manual for...

Страница 36: ...e high arc of top section of the door 2 Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rail and top section when door is fully open trolley rail will slo...

Страница 37: ...ill scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE DO NOT USE any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind Surface Preparat...

Страница 38: ...Continued NOTES 1 Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond the door manufacturer s control 2 Consult a professional coatings contractor if in do...

Страница 39: ...ess Manufacturer s preparation and painting instructions are followed explicitly This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufactu...

Страница 40: ...6 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending C...

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