Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
Now insert the outside step plate into the holes through the front of the door, mounting the
two step plates back to back. Secure step plates together with two No. 8 screws through the
inside step plate and into the outside step plate.
Outside step plate
Bottom section outside
7/16” Diameter holes
Drill (1) 7/16”
diameter hole at
each marked
location
Inside step plate
Bottom section inside
(2) #8 Screws
8” Max.
mounting
height
Lift Handle
Tools: Pencil, Power Drill, (9/32, 1/2”) Drill Bits, (2) Saw horses, Tape
Measure, 7/16” Wrench
9
NOTE:
Refer to door section identification, located in the pre-installation section of this
manual
Using sawhorses, lay the bottom and lock sections together on a flat smooth surface. Ensure
the hinges are on top of their corresponding sections.
Locate the vertical center of the lock (second) section of the door and position the lift
handle’s bottom hole 4” from the bottom of the lock section along the vertical center on the
outside of the door. Use the holes in the lift handle as a template to mark the hole locations.
IMPORTANT:
THE LIFT HANDLE AND THE STEP PLATE NEED TO BE VERTICALLY ALIGNED.
Drill 9/32” diameter holes through the section at each marked location. Enlarge the holes
from outside the door to 1/2” diameter through the section. Assemble the outside and inside
lift handles to the section using (2) 1/4” x 2-1/2” carriage bolts and (2) 1/4”-20 hex nuts and
spacers.
WARNINg
WARNINg
TO AvOID POSSIBLE INJuRy, LIFT HANDLES THAT ARE INSTALLED WITHIN
4 INCHES (102MM) OF A SECTION INTERFACE SHALL PROMOTE vERTICAL
ORIENTATION OF THE HAND.
(2) Spacers
1/2” Diameter holes
(2) 1/4” x 2-1/2” Carriage bolts
Lift handle
Lock section
outside
Lock section
inside
4”
Lift handle
(2) 1/4”-20 hex nuts
Bottom Section
Tools: Level, Wooden shims (if necessary)
10
Center the bottom section in the door opening. Level the section using wooden shims (if
necessary) under the bottom section.
Weather seal
Level
Bottom section
Wooden shims
(If necessary)
vertical Tracks
Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
Level, Step ladder
11
IMPORTANT:
IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION
OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION
ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO
DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.
IMPORTANT:
THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE.
IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE
SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.
Position the left hand vertical track assembly over the track rollers of the bottom section.
Make sure the counterbalance lift cable is located between the track rollers and the door
jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.
Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws.
Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spac-
ing, between the bottom section and vertical track. Hang counterbalance lift cable over flag
angle. Repeat same process for other side.
Vertical
track
assembly
Jamb
bracket
Flag
angle
Flag angle lag screw locations
5/16” x 1-5/8”
Lag screws
Bottom
section
Track
rollers
12R FA
3/8” to 5/8”
Spacing
Bottom section
Vertical track
15R FA
15R QI
12R QI
Floor
Track roller
Stacking Sections
Tools: Power drill,7/16” Socket driver
12
NOTE:
Refer to door section identification, located in the pre-installation section of this
manual.
NOTE:
The sections can be identified by the graduation of the factory installed graduated end
hinges. The smallest graduated end hinge on section should be stacked on top of the bottom
section, with each graduated end hinge increasing as the sections are stacked, see Parts
Breakdown on page 2.
NOTE:
Make sure end and center hinges are flipped down, when stacking another section
on top.
Place track rollers into graduated end hinges of remaining sections.
8
