TRACK APPLICATIONS; THE OUTER HOLES ARE USED ON DOORS WITH 3” TRACK APPLICA-
TIONS.
Bottom
section
Left hand bottom
corner bracket
Short stem
track roller
Spacer
(4) 1/4” - 20 x 7/8”
Self drilling screws
Track roller
carrier
“STD”
facing UP
The
inner holes
are used on
doors with 2”
track applications;
The
outer holes
are used on
doors with 3” track applications.
Attaching Cable Keepers
4
NOTE:
If you don’t have cable keepers, then skip this step. Refer to Package Contents /
Breakdown of Parts, to determine if you have cable keepers.
IMPORTANT:
CABLE KEEPERS ARE INTENDED TO HELP PREVENT COUNTERBALANCE LIFT
CABLES FROM COMING OFF CABLE DRUMS ON MANUALLY OPERATED DOORS.
NOTE:
Cable keepers are right hand and left hand.
NOTE:
Cable keepers are color coded, black for right hand and red for left hand.
Locate the left hand cable keeper. Starting on the left hand side of bottom section, position
the left hand cable keeper in between the roller carrier tabs. Insert a short stem track roller
with roller spacer through the holes in the tabs and through the cable keeper. Repeat the
same process for the right hand side.
Bottom section
Short stem track roller
Typical left hand
bottom corner
bracket
Left hand
cable keeper
Right hand
cable keeper
Left hand
cable keeper
Tabs
Broken Cable Safety Device
5
NOTE:
If you don’t have broken cable safety devices, then skip this step. Refer to Package
Contents / Breakdown of Parts, to determine if you have broken cable safety devices.
Starting on left hand side of the bottom section, align the broken cable safety device horizon-
tally with the bottom edge of the bottom section and also align the broken cable safety device
vertically with the left bottom edge of the bottom section. Attach the broken cable safety
device to the bottom section with (4) 1/4” - 20 x 7/8” self drilling screws. Rotate the cam
arm upward and slide the counterbalance lift cable through the arm, as shown. Repeat the
same process for the right hand side.
Bottom
section
Bottom
weather seal
(6) 1/4”-20 x 7/8”
Self drilling screws
Left hand broken
cable safety device
Typical left hand
bottom corner
bracket
Counterbalance
lift cable
Arm
Arm
Counterbalance
lift cable
Cam arm
Attaching Hinges
6
NOTE:
Refer to door section identification, located in the pre-installation section of this
manual.
NOTE:
The graduated hinges can be identified by the number stamped onto their lower hinge
leaf.
The graduated end hinge sequence is dependent on your track size (2” or 3”). Refer to
Graduated End Hinge Schedule.
Graduated End Hinge Schedule
Section Type
Graduated End hinge Number
2” Track
3” Track
Intermediate VII
#9
#11
Intermediate VI
#8
#10
Intermediate V
#7
#9
Intermediate IV
#6
#8
Intermediate III
#5
#7
Intermediate II
#4
#6
Intermediate I
#3
#5
Lock
#2
#4
Bottom
#1
#3
IF YOU HAVE SINGLE END STILES:
Locate the bottom section, (2) #1/#3 graduated end
hinges for the end stiles. Starting on the left hand side of the bottom section, align the lower
hinge leaf of the #1/#3 graduated end hinge over the two punch marks, located at the top
of the single end stile. Attach lower hinge leafs to the section using (2) 1/4” - 20 x 7/8” self
drilling screws. Repeat the same process for the right hand side. Place a short stem track
roller into each graduated end hinges.
IF YOU HAVE DOUBLE END STILES:
Locate the bottom section, (2) #1/#3 graduated end
hinges for the end. Starting on the left hand side of the bottom section, align the lower hinge
leaf of the #1/#3 graduated end hinge over the two punch marks, located at the top of the
double end stile. Attach lower hinge leafs to the section using (4) 1/4” - 20 x 7/8” self drilling
screws. Repeat the same process for the right hand side. Place a long stem track roller into
each graduated end hinges.
TO INSTALL CENTER HINGES ON SECTIONS WITH NO FINS:
Place the center hinge over
the center stile, using the center line of the stile as a guide. Secure the center hinge to the
section using (2) 1/4” - 20 x 7/8” self drilling screws, as shown. Repeat the same process for
other center hinge(s).
TO INSTALL HALF CENTER HINGES ON SECTIONS WITH FINS:
Position the half center
hinge on top of the fin and in front of the center stile. Align the bottom (2) holes in the half
center hinge over the (2) pre-punch holes in the fin. Secure the half center hinge to the fin
using (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4” x 20 flange hex nuts, as shown. Repeat
the same process for the other half center hinges.
IMPORTANT:
ONCE THE 1/4” - 20 X 7/8” SELF DRILLING SCREWS ARE SNUG AGAINST THE
LOWER HINGE LEAFS, TIGHTEN AN ADDITIONAL 1/4 TO 1/2 TURN TO RECEIVE MAXIMUM
DESIGN HOLDING POWER.
IMPORTANT:
PUSH & HOLD THE HINGE LEAF SECURELY AGAINST THE SECTION WHILE
SECURING WITH 1/4” - 20 X 7/8” SELF DRILLING SCREWS. THERE SHOULD BE NO GAP
BETWEEN THE HINGE LEAF AND THE SECTION.
Repeat graduated end hinge / center hinge / half center hinge attachment using the appro-
priate graduated end hinges for all remaining sections, except for the top section.
IMPORTANT:
WHEN PLACING TRACK ROLLERS INTO THE #2 GRADUATED END HINGES AND
HIGHER, THE TRACK ROLLER GOES INTO HINGE TUBE FURTHEST AWAY FROM SECTION.
#1Center hinge(s)
#1 / #3 Graduated
end hinge
Lower leaf
#2 Graduated end hinge
or higher
(roller inserted into tube
furthest from section)
(2) 1/4”-20 x 7/8” Self
drilling screw locations
Center line in
single endstiles
Center line in
single endstiles
Center line in
center stile(s)
Short stem
track roller
9