Wayne-Dalton 464 Скачать руководство пользователя страница 12

Vertical 

tracks

Wall Angle

Lock section

Bottom section

Typical center 

hinge(s)

1/4”-20 x 7/8” Self drilling screw locations

1/4”-20 x 7/8” 

Self drilling screw 

locations

Left graduated end hinge 

with short stem track roller

Right graduated end hinge 

with short stem track roller

Left graduated double end hinge 

with long stem track roller

Right graduated double end 

hinge with long stem track roller

Pull Handles

 

13

 

On the inside of bottom section, locate the bottom horizontal rail. Using the illustrations 

below, position and center the pull handle on the bottom section, as shown.

IMPORTANT: 

THE PULL HANDLE(S) NEEDS TO BE HORIZONTALLY ALIGNED WITH THE BOT-

TOM SECTION RAIL.
Using the holes in the lift handle as a template, mark the hole locations onto the section sur-

face. Drill 9/32” diameter holes straight through the entire section at each marked location.

CAUTION 

BE CAREFUL TO KEEP DRILL STRAIGHT WHEN PRE-DRILLING. SECTION 

DAMAGE CAN RESULT FROM FAILURE TO KEEPING THE DRILL STRAIGHT.

Assemble the pull handle to the inside of bottom section using (2) 1/4” - 20 x 5/8” self 

drilling screws. Now using the pre-drilled holes, assemble the pull handle to the outside of 

bottom section using (2) 1/4” - 20 x 5/8” self drilling screws. If applicable, repeat the same 

process for other pull handles.

Lift 

handle

20” Minimum to 

30” Maximum

Pull 

handle

Center 

hinge

Bottom section

Lock section

(2) 1/4” - 20 x 5/8” Self drilling screws

Bottom 

section rail

Lift Handles

 

14

 

On the inside of the lock (second) section, locate the vertical center stile. Using the illustra-

tions below, position and center the lift handle on the lock (second) section, as shown.

IMPORTANT: 

THE LIFT HANDLE(S) NEEDS TO BE VERTICALLY ALIGNED WITH THE CENTER 

STILE.

IMPORTANT: 

THE DISTANCE BETWEEN THE PULL HANDLE(S) AND THE MIDDLE OF THE LIFT 

HANDLE(S) MUST BE 20” MINIMUM TO 30” MAXIMUM. IF NECESSARY, REPOSITION THE 

UPPER LIFT HANDLE(S) TO STAY WITHIN THE REQUIRED DIMENSION.
Using the holes in the lift handle as a template, mark the hole locations onto the section sur-

face. Drill 9/32” diameter holes straight through the entire section at each marked location.

CAUTION 

BE CAREFUL TO KEEP DRILL STRAIGHT WHEN PRE-DRILLING. SECTION 

DAMAGE CAN RESULT FROM FAILURE TO KEEPING THE DRILL STRAIGHT.

Assemble the lift handle to the lock (second) section using (2) 1/4” - 20 x 5/8” self drilling 

screws. If applicable, repeat the same process for other lift handle. Now using the pre-drilled 

holes, assemble the lift handle to the outside of bottom section using (2) 1/4” - 20 x 5/8” self 

drilling screws. If applicable, repeat the same process for other lift handles.

IMPORTANT: 

THE LIFT HANDLE(S) AND THE PULL HANDLE(S) NEED TO BE VERTICALLY 

ALIGNED.

WARNING 

TO AVOID POSSIBLE INJURY, LIFT HANDLE(S) THAT ARE INSTALLED 

WITHIN 4 INCHES (102MM) OF A SECTION INTERFACE SHALL PROMOTE 

VERTICAL ORIENTATION OF THE HAND.

Lift 

handle

Pull 

handle

Center 

hinge

Bottom section

Lock section

(2) 1/4” - 20 x 5/8” Self drilling screws

Bottom 

section rail

20” Minimum to 

30” Maximum

Stacking Top Section

 

15

 

Place the top section in the opening. Install a nail to prevent the top section from falling back-

wards. Now, flip up the hinge leaves, hold tight against section, and fasten center hinges first 

and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical.

POSITION FLAG ANGLE OR ANGLE MOUNT FROM THE EDGE OF THE DOOR:
FOR 2” TRACK APPLICATIONS:

 1-11/16” (43 mm) to 1-3/4” (44 mm) for smooth, safe 

door operation.

FOR 3” TRACK APPLICATIONS:

 2-3/16” (56 mm) to 2-1/4” (57 mm) for smooth, safe door 

operation
Tighten the bottom lag screw. Flag angles / Angle mount must be parallel to the door sec-

tions. Repeat for other side.

FOR 2” TRACK APPLICATIONS:

 Door width plus 3-3/8” (86mm) to 3-1/2” (89 mm) for 

smooth, safe door operation.

FOR 3” TRACK APPLICATIONS:

 Door width plus 4-7/8” (124mm) to 5” (127 mm) for 

smooth, safe door operation.
Complete the vertical track installation by securing the fasteners to the jamb. Push the verti-

cal track against the track rollers so that the track rollers are touching the deepest part of the 

curved side of the track; tighten all the track bolts and nuts. Repeat for other side.

Top section

Top 

section

Nail

Flag angle or Angle 

mount assembly

Top of flag angle or 

Top of angle mount  

assembly

Door width (

2”

 Track) 

+ 3-3/8” to 3-1/2”

Door width (

3”

 Track) 

+ 4-7/8” to 5”

2”

 Track Applications: 

1-11/16” to 1-3/4”

3”

 Track Applications: 

2-3/16” to 2-1/4”

Vertical track 

against track rollers

12

Содержание 464

Страница 1: ...ents 4 Door Section Identification 5 Tools Required 6 Breakdown of Parts 7 Door Installation Instructions 8 Counterbalance Installation Instructions 13 Optional Installation 22 Inside Lock 22 Step Pla...

Страница 2: ...substitution is not authorized without express permission by Wayne Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF...

Страница 3: ...s 4 1 2 114 mm HEADROOM REQUIREMENT Headroom is defined as the space needed above the top of the door for tracks springs etc to allow the door to open properly If the door is to be motor operated 2 1...

Страница 4: ...Is recommended Flush 3 Track At The Floor Pre cast Wall With Corner Angle 1 Overlap 3 4 1 2 3 4 5 16 x 1 Self drilling screw 3 8 x 3 Sleeve anchor Optional mounting bracket 5 1 2 4 Min Sideroom 4 1 4...

Страница 5: ...es as required L Reinforcing brackets as required Cable drums RH LH F A Jamb brackets as required Torsion springs RH LH as required Keys as required Torsion springs RH LH as required End bearing brack...

Страница 6: ...ion NOTE If you have Model 464 the door height only goes up to or equal to 14 0 7 sections high NOTE If you have Model 451 the door height only goes up to or equal to 20 0 10 sections high NOTE If you...

Страница 7: ...lance Lift Cables I BOTTOM CORNER BRACKETS AS REQUIRED I1 Left and Right Hand Bottom Corner Brackets J BOTTOM CORNER BRACKET TRACK ROLLER CARRIERS AS REQUIRED J1 Bottom Corner Bracket Track Roller Car...

Страница 8: ...bottom corner bracket vertically with the left bottom edge of the bottom section Attach each bottom corner brackets to the bottom section using the appropriate 1 4 20 x 7 8 self drilling screws as sho...

Страница 9: ...3 Track Intermediate VII 9 11 Intermediate VI 8 10 Intermediate V 7 9 Intermediate IV 6 8 Intermediate III 5 7 Intermediate II 4 6 Intermediate I 3 5 Lock 2 4 Bottom 1 3 IF YOU HAVE SINGLE END STILES...

Страница 10: ...0 x 7 8 Self drilling screws Short stem track roller 1 5 16 18 x 3 4 Carriage bolt L Reinforcing bracket if applicable Single end stile 1 1 4 20 x 7 8 Self drilling screw For L Reinforcing bracket if...

Страница 11: ...eep and secure to anchor WARNING DO NOT USE SLEEVE ANCHORS ON HOLLOW BLOCK FOR 2 TRACK Tighten fasteners securing the bottom jamb bracket in the vertical track assemblies bottom slot in the wall angle...

Страница 12: ...tion CAUTION BE CAREFUL TO KEEP DRILL STRAIGHT WHEN PRE DRILLING SECTION DAMAGE CAN RESULT FROM FAILURE TO KEEPING THE DRILL STRAIGHT Assemble the lift handle to the lock second section using 2 1 4 20...

Страница 13: ...k Level Level Horizontal track angle Horizontal track angle Horizontal track Adjusting Top Fixtures 17 With horizontal tracks installed you can now adjust the top fixtures Vertically align the top sec...

Страница 14: ...r the spring to fit properly Measure spring length adding room for spring growth during winding to determine appropriate center bracket location NOTE Depending on the construction different fasteners...

Страница 15: ...see breakdown of parts Torsion Spring Assembly 20 IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT NOTE Torsion spring assemblies can be of several configuratio...

Страница 16: ...e other side of the torsion keyed shaft into the center bracket Repeat the same process for the right hand torsion spring assembly Position both torsion keyed shafts so that equal amounts of the shaft...

Страница 17: ...two center bearing brackets loosely re assemble the coupler assembly by fastening the coupler halves together using the 3 3 8 16 x 1 3 4 hex head screws and the 3 3 8 16 nylon hex lock nuts as shown N...

Страница 18: ...ble hooked in cable drum Left cable drum Counterbalance lift cable Locking pliers Set screws Jamb Left end bearing bracket Torsion keyed shaft Key Counterbalance lift cable Locking pliers Set screws J...

Страница 19: ...V2 06 24 2010 Torsion shaft Winding cone Torsion spring s Approved winding rod Set screws IMPORTANT CHECK THE WARNING TAG S ATTACHED TO THE SPRING S FOR THE REQUIRED NUMBER OF COMPLETE TURNS TO BALANC...

Страница 20: ...ter back hangs to the horizontal tracks with 1 3 8 Truss head bolt and 1 3 8 nut may not be supplied IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR BACK HANGS THAT CANTILEVERS...

Страница 21: ...ing pliers to track above third track roller Place locking pliers on torsion shaft as shown in Step Attaching Counterbalance Lift Cables Insert a winding rod into the winding cone Push upward on the w...

Страница 22: ...ely 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull down rope to the no 6 screw eye and to the bottom corner bracket as shown...

Страница 23: ...inimize shaft deflection Single trolley operator bracket is door size dependent Trolley operator bracket is supplied by others Single trolley operator bracket is door size dependent Trolley operator b...

Страница 24: ...spring s counterbalance lift cables track rollers pulleys rear back hangs and other door hardware for signs of worn or broken parts Tighten any loose screws and or bolts except on bottom corner bracke...

Страница 25: ...provide necessary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to toxic or abrasive environments includ...

Страница 26: ...to contact a customer service representative They will be happy to handle any questions that you may have Thank you for your purchase After installation is complete leave this Installation Instruction...

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