background image

HIGH SPRING TENSION CAN CAUSE 
SERIOUS INJURY OR DEATH.

DO NOT

 adjust, repair or remove springs or parts to 

which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of 
the counterbalance system.

Adjustments or repairs must 

ONLY

 be made by a 

trained door systems technician using proper tools 
and instructions.

DO NOT

 remove, cover or paint over this tag. Prod-

uct user should inspect this tag periodically for 
legibility and should order a replacement tag from 
the door manufacturer, as needed.

©Copyright 2010 Overhead Door Corporation                                                     

102081   REV2 06/24/2010

Torsion 

shaft

Winding 

cone

Torsion 

spring

Approved 

winding 

rod

Set screws

IMPORTANT:

 CHECK THE WARNING 

TAG(S) ATTACHED TO THE SPRING(S) 

FOR THE REQUIRED NUMBER OF 

COMPLETE TURNS TO BALANCE 

YOUR DOOR.

Warning 

tag

Approved 

winding rod

Torsion spring(s) should be wound in the direction the end coil points.

Spring 

coils

Finish installing Rear Back Hangs

 

22

 

NOTE:

 Complete Step Rear Back Hangs now to secure the Rear Back Hangs, then proceed 

to next Step.

Attaching Weather Seal

 

23

 

Permanently attach the weatherstrips on both door jambs and header. The weatherstrips 

were temporarily attached in Preparing the Opening, in the pre-installation section of this 

manual.

NOTE:

 When permanently attaching the weatherstrips to the jambs, avoid pushing the weath-

erstrips too tightly against the face of door.

Weather seals

Nail

Weather 

seal

Jamb

Weather seal 

installed

Jamb

Header

Jamb

Nail

NOTE:

 Door not shown for clarity.

Balancing Door

 

24

 

Remove locking pliers. Lift door and check its balance. Adjustments to the required number 

of spring turns stated may be necessary. If door rises off floor more than 2 ft. under spring 

tension alone, reduce spring tension. If the door is hard to rise or drifts down on its own, add 

spring tension. A poorly balanced door can cause garage door operator problems.
To adjust spring tension, fully close door. Apply locking pliers to track above third track roller. 

Place locking pliers on torsion shaft, as shown in E5. Insert a winding rod into the winding 

cone. Push upward on the winding rod slightly while carefully loosening the set screws in the 

winding cone.

IMPORTANT: 

BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE 

THE SET SCREWS ARE LOOSE.

Carefully adjust spring tension 1/4 turn. Retighten both set screws to 14-15 ft. lbs. of torque 

in the winding cone and repeat for the other side. Recheck door balance and re-adjust spring 

tension if needed.

IMPORTANT: 

DO NOT ADJUST MORE THAN 1 TURN FROM THE RECOMMENDED NUMBER 

OF TURNS.
If the door still does not operate easily, lower the door into the closed position, unwind 

spring(s) completely, and recheck the following items:
1.) Is the door level?
2.) Are the torsion shaft and flag angles level and plumb?
3.) Does the distance between the flag angles equal door width plus 3-3/8” to 3-1/2”?
4.) Do the counterbalance lift cables have equal tension? Adjust if necessary.
5.) Rewind the spring(s).
6.) Make sure door is not rubbing on jambs.

IMPORTANT: 

IF DOOR STILL DOES NOT BALANCE PROPERLY, THEN CONTACT A TRAINED 

DOOR SYSTEM TECHNICIAN.

Label Placement

 

25

 

IMPORTANT: 

USING THE ILLUSTRATION, ATTACH THE APPROPRIATE LABELS TO THE AP-

PROPRIATE LOCATION ON THE SECTION, AS SHOWN.

NOTE:

 The Spring Warning tag(s) are factory attached (one per spring).

NOTE:

 Because of different configurations, some labels may require minor relocations.

HIGH SPRING TENSION CAN CAUSE 
SERIOUS INJURY OR DEATH.

DO NOT

 adjust, repair or remove springs or parts to 

which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of 
the counterbalance system.

Adjustments or repairs must 

ONLY

 be made by a 

trained door systems technician using proper tools 
and instructions.

DO NOT

 remove, cover or paint over this tag. Prod-

uct user should inspect this tag periodically for 
legibility and should order a replacement tag from 
the door manufacturer, as needed.

©Copyright 2010 Overhead Door Corporation                                                     

102081   REV2 06/24/2010

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

346214  NEW 11/19/2010

CALIFORNIA HEALTH AND SAFETY 

CODE SECTION 25249.6

DRILLING, SAWING, SANDING OR 

MACHINING WOOD PRODUCTS GENERATES

WOOD DUST, A SUBSTANCE KNOWN TO THE 

STATE OF CALIFORNIA TO CAUSE CANCER. 

AVOID INHALING WOOD DUST OR USE A 

RESPIRATOR OR OTHER SAFEGUARDS FOR 

PERSONAL PROTECTION.

WARNING

THIS WOOD PRODUCT REQUIRES PROPER    
FINISHING 

PRIOR

 TO ANY DOOR HARDWARE BEING 

APPLIED. BOTH INNER AND OUTER FACES OF THE 
SECTION(S), AS WELL AS ALL EDGE SURFACES 
MUST BE PREPARED AND FINISHED IN STRICT 
ACC0RDANCE TO THE DIRECTIONS GIVEN IN THE 
INSTALLATION INSTRUCTIONS AND OWNER’S 
MANUAL UNDER “MAINTENANCE AND PAINTING 
INSTRUCTIONS FOR ALL WOOD DOORS”.

IMPROPER STORAGE, IMPROPER TRANSPORTATION 
AND/OR DELAY IN FINISHING, THAT ALLOWS FOR 
THE EXPOSURE OF THIS WOOD PRODUCT TO   
MOISTURE AND/OR OTHER CONTAMINANTS, 

VOIDS

 

THE LIMITED WARRANTY.

IMPORTANT

316986

WARNING

WARNING

Lift handles/gripping points are required 

on this door, located as spelled out in the 

installation instructions, even if the door 

is motor operated.
Failure to install and use these lift handles/

gripping points on this door can result in

serious injury to fingers and/or hands, if

placed in the opening between sections,

when the door is operated manually.

The adjacent bottom corner bracket and 
all cable retention features including 
milford pins, cotter pins, & clevis pins are 
under HIGH SPRING TENSION.
Adjustments and repairs must only be

made by a trained door systems

technician, using proper tools and

instructions.

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

325304  REV3 06/26/12

© Copyright 2012, 
Overhead Door Corporation

WARNING

WARNING

Lift handles/gripping points are required 

on this door, located as spelled out in the 

installation instructions, even if the door 

is motor operated.
Failure to install and use these lift handles/

gripping points on this door can result in

serious injury to fingers and/or hands, if

placed in the opening between sections,

when the door is operated manually.

The adjacent bottom corner bracket and 
all cable retention features including 
milford pins, cotter pins, & clevis pins are 
under HIGH SPRING TENSION.
Adjustments and repairs must only be

made by a trained door systems

technician, using proper tools and

instructions.

DO NOT REMOVE, COVER OR PAINT OVER

THIS LABEL. PRODUCT USER SHOULD

INSPECT THIS LABEL PERIODICALLY FOR

LEGIBILITY AND SHOULD ORDER A 

REPLACEMENT FROM THE DOOR

MANUFACTURER AS NEEDED.

325304  REV3 06/26/12

© Copyright 2012, 
Overhead Door Corporation

SAFETY INSTRUCTIONS

1.

  Operate door ONLY when it is properly   

 adjusted and free of obstructions.

2.

  If a door becomes hard to operate,  

 

 

inoperative or is damaged,  immediately  

 

have necessary adjustments and/or repairs  

 

made by a trained door system technician  

 

using proper tools and instructions.

3.

  DO NOT stand or walk under a moving door,  

 

or permit anybody to stand or walk under  

 

an electrically operated door.

4.

  DO NOT place fingers or hands into open  

 

section joints when closing a door. Use lift  

 

handles/gripping points when operating  

 door manually.

5.

  DO NOT permit children to operate garage  

 door or door controls.

6.

  Due to constant extreme spring tension,  

 

DO NOT attempt any adjustment, repair or  

 

alteration to any part of the door,   

 

especially to springs, spring brackets,    

 

bottom corner brackets, red colored    

 

fasteners, cables or supports. To avoid   

 

possible severe or fatal injury, have any  

 

such work performed by a trained door  

 

system technician using proper tools and  

 instructions.

7.

  On electrically operated doors, pull down  

 

ropes must be removed and locks must be  

 

removed or made inoperative in the open  

 (unlocked) position.

8.

  Top section of door may need to be    

 

reinforced when attaching an electric    

 opener. Check door and/or opener  

 

 manufacturer’s instructions.

9.

 VISUALLY inspect door and hardware    

 

monthly for worn and/or broken parts.   

 

Check to ensure door operates freely.

10.

 Test electric opener’s safety features    

 monthly, following opener manufacturer’s  

 instructions.

11.

 NEVER hang tools, bicycles, hoses, clothing  

 

or anything else from horizontal tracks.  

 

Track systems are not intended or designed  

 

to support such extra weight. 

Place label at a readable height on door. DO NOT  

remove, cover or paint over this label. Product 

user should inspect this label periodically for 

legibility and should order a replacement label 
from the door manufacturer as needed.

324100              REV7   09/16/2013

Quality garage doors since 1954

Wayne Dalton

2501 S. State Hwy 121 Bus., Suite 200

Lewisville, TX 75067

For service, call (800) 827-3667

www.Wayne-Dalton.com

Copyright 2013 Wayne Dalton, a

Division of Overhead Door Corp.

 

Residential warning label, The warning label will 

either be on the right or the left end stile.

Bottom section warning labels

Residential Dust label

(For California Residents Only)

Wood label 

important notice

Torsion spring tag(s) 

(one per spring)

MAINTENANCE

Cleaning Your Garage Door

IMPORTANT: 

DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!

An annual inspection of all the surfaces of your garage door(s) will reveal the extent of weath-

ering and the possible need for refinishing. When the finish becomes eroded or thin, clean 

and prime any areas showing deterioration. Then completely refinish the door, according to 

the directions, listed below, or the manufacturer’s label directions. Proper finishing of the 

wood substrates to protect your door(s) from the effects of moisture and sunlight is vital in 

extending the service life and beautifying your garage door(s).
The interior and exterior surfaces, as well as all edges must be properly primed, painted and 

maintained, to protect and beautify your door. These finishing instructions are intended to 

achieve both objectives for your wood doors(s).

NOTE:

 Be sure to clean behind weatherstrips on both sides and top of door.

CAUTION 

NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.

GLASS CLEANING INSTRUCTIONS

Clean with a mild detergent solution (same as above) and a soft cloth. After cleaning, rinse 

thoroughly.

ACRYLIC CLEANING INSTRUCTIONS

Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. Use your bare 

hands to feel and dislodge any caked on particles. A soft, grit-free cloth, sponge or chamois 

13

Содержание 44 Double Flush

Страница 1: ...Operation And Maintenance 14 Warranty 15 Wayne Dalton a division of Overhead Door Corporation Model 44 Double Flush T O R S I O N QUICK START GUIDE RESIDENTIAL AND LIGHT COMMERCIAL REAR MOUNT LOW HEAD...

Страница 2: ...t information 18 For windloaded doors the wind performance is achieved via the entire door system and component substitution is not authorized without express permission by Wayne Dalton NOTE It is rec...

Страница 3: ...Torsion Keyed Shaft As Required I7 Torsion Keyed Shafts As Required I8 Keys As Required I9 Center Coupler Assembly As Required I10 Cable Sheaves I11 Oval bearings As Required I12 Cable sheave saddles...

Страница 4: ...bottom section If there is more than 1 2 excess weather seal on either side trim weather seal even with bottom section Attaching Bottom Corner Brackets 3 NOTE Refer to door section identification loc...

Страница 5: ...her half center hinge s If you have single graduated end hinges insert a short stem track roller short stem tandem track roller if included into the hinge tube on each side If you have double graduate...

Страница 6: ...upper slot of the center hinge to the Intermediate section using 1 1 4 20 x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut Secure the lower hole of the center hinge to the Intermediate section using...

Страница 7: ...me process for the other side Repeat same process for other sections except top section Stacking Top Section 11 Place the top section in the opening Temporarily secure the top section by driving a nai...

Страница 8: ...ws engage into solid structural lumber WARNING FAILURE TO ASSEMBLE AND ATTACH REAR BACK HANGS PROPERLY ACCORDING TO THE ABOVE INSTRUCTIONS MAY RESULT IN DOOR FALLING WHEN RAISED CAUSING SEVERE OR FATA...

Страница 9: ...oupler half to the torsion keyed shaft NOTE Tighten the set screws to 14 15 ft lbs Once set screws contact the shaft tighten screws an additional 1 2 turn Repeat the same process for the other side To...

Страница 10: ...bearing 2 3 8 16 x 1 1 2 Hex head bolts Adequate framing member Torsion shaft Torsion keyed shaft Torsion spring Four springs 5 16 x 1 5 8 Hex head lag screws RED HEAD 5 16 x 1 5 8 Hex head lag screw...

Страница 11: ...rsion shaft Black cable drum left hand side Horizontal track Left hand end bearing bracket Key Torsion keyed shaft s Torsion spring Left wound black winding cone left hand side Tighten set screws on c...

Страница 12: ...ng s WARNING FAILURE TO ENSURE DOOR IS IN A CLOSED POSITION AND TO PLACE LOCKING PLIERS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RISE AND CAUSE SEVERE OR FATAL INJURY Winding Bars Steel Rods Size Of Wind...

Страница 13: ...n the installation instructions even if the door is motor operated Failure to install and use these lift handles gripping points on this door can result in serious injury to fingers and or hands if pl...

Страница 14: ...Ensure the door track rollers are rotating freely when opening and closing the door If track rollers do not rotate freely clean the door tracks removing dirt and any foreign substances Clean and lubri...

Страница 15: ...ade primer or stain and two 2 coats of high quality acrylic latex exterior grade finish paint or sealer applied in accordance with the paint or Sealer manufacturer s instructions and Seller s painting...

Страница 16: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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