background image

3/8”-16 x 1-1/2” 

Truss head bolts 

and 3/8” - 16 nuts

Spring

Horizontal track

Rear support 

bracket

Torsion shaft 

equalized on 

both sides

Stationary cone

Winding 

cone

Torsion

keyed

shafts

Center 

brackets

Keys

Torsion

spring

Torsion

spring

(3) 3/8” - 16 x 1-1/2” 

hex head screws

(3) 3/8” - 16 

Hex nuts

(3) 3/8” 

Washers

(3) 3/8” 

Washers

(3) 3/8” Lock 

washers 

Coupler halves

Set screws

Set screws

Four springs shown

Attaching Counterbalance Lift Cables

 

18

 

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE 

LOOKING OUT.
Slide the black cable drum against the left hand rear support bracket. Thread the counterbal-

ance lift cable up and over the cable sheave. Position the cable drum and counterbalance lift 

cable, as shown. Hook the cable into the drum.

NOTE:

 For doors with a torsion keyed shaft, insert (1) key into the slot of both the black cable 

drum and the slot in the torsion keyed shaft, as shown.
Tighten the set screws in the black cable drum to 14-15 ft-lbs of torque (once set screws 

contact the torsion shaft, tighten screws an additional 1/2 turn for solid shaft and one full 

turn for tubular shaft).

Torsion spring, Left wound,

black winding cone

(left hand side)

Horizontal track

Rear 

support 

bracket

Torsion warning tag

Counterbalance 

lift cable taut

Tighten set screws 

on cable drum

Torsion shaft

Black cable drum

(left hand side)

Horizontal track

Left hand end bearing bracket

Key

Torsion

keyed

shaft(s)

Torsion spring, Left wound,

black winding cone

(left hand side)

Tighten set screws on cable drum

Black cable drum

(left hand side)

Counterbalance lift cable taut

Torsion warning tag

Slide the red cable drum against the right hand rear support bracket. Rotate the left hand 

drum and torsion shaft until counterbalance lift cable is taut. Now attach locking pliers to the 

torsion shaft and brace locking pliers against the perforated angle of the rear back hangs 

to keep counterbalance lift cable taut. On the right hand side, thread the counterbalance lift 

cable up and over the red cable drum and position the cable drum and counterbalance lift 

cable, as shown. Hook the cable into the drum.

NOTE:

 For doors with a torsion keyed shaft, insert (1) key shaft into the slot of both the red 

cable drum and the slot in the torsion keyed shaft, as shown.
Tighten the set screws in the red cable drum to 14-15 ft-lbs of torque (once set screws 

contact the torsion shaft, tighten screws an additional 1/2 turn for solid shaft and one full 

turn for tubular shaft).

Secure locking pliers 

to adequate framing 

member / ceiling

Torsion shaft

Center 

bracket

Horizontal track

Rear 

support 

bracket

Torsion warning tag

Counterbalance 

lift cable taut

Torsion shaft

Red cable drum

(right hand side)

Torsion spring, Right wound,

red winding cone

(right hand side)

Tighten set screws to 

14-15 ft. lbs. of torque

11

Содержание 44 Double Flush

Страница 1: ...Operation And Maintenance 14 Warranty 15 Wayne Dalton a division of Overhead Door Corporation Model 44 Double Flush T O R S I O N QUICK START GUIDE RESIDENTIAL AND LIGHT COMMERCIAL REAR MOUNT LOW HEAD...

Страница 2: ...t information 18 For windloaded doors the wind performance is achieved via the entire door system and component substitution is not authorized without express permission by Wayne Dalton NOTE It is rec...

Страница 3: ...Torsion Keyed Shaft As Required I7 Torsion Keyed Shafts As Required I8 Keys As Required I9 Center Coupler Assembly As Required I10 Cable Sheaves I11 Oval bearings As Required I12 Cable sheave saddles...

Страница 4: ...bottom section If there is more than 1 2 excess weather seal on either side trim weather seal even with bottom section Attaching Bottom Corner Brackets 3 NOTE Refer to door section identification loc...

Страница 5: ...her half center hinge s If you have single graduated end hinges insert a short stem track roller short stem tandem track roller if included into the hinge tube on each side If you have double graduate...

Страница 6: ...upper slot of the center hinge to the Intermediate section using 1 1 4 20 x 2 1 2 carriage bolt and 1 1 4 20 flange hex nut Secure the lower hole of the center hinge to the Intermediate section using...

Страница 7: ...me process for the other side Repeat same process for other sections except top section Stacking Top Section 11 Place the top section in the opening Temporarily secure the top section by driving a nai...

Страница 8: ...ws engage into solid structural lumber WARNING FAILURE TO ASSEMBLE AND ATTACH REAR BACK HANGS PROPERLY ACCORDING TO THE ABOVE INSTRUCTIONS MAY RESULT IN DOOR FALLING WHEN RAISED CAUSING SEVERE OR FATA...

Страница 9: ...oupler half to the torsion keyed shaft NOTE Tighten the set screws to 14 15 ft lbs Once set screws contact the shaft tighten screws an additional 1 2 turn Repeat the same process for the other side To...

Страница 10: ...bearing 2 3 8 16 x 1 1 2 Hex head bolts Adequate framing member Torsion shaft Torsion keyed shaft Torsion spring Four springs 5 16 x 1 5 8 Hex head lag screws RED HEAD 5 16 x 1 5 8 Hex head lag screw...

Страница 11: ...rsion shaft Black cable drum left hand side Horizontal track Left hand end bearing bracket Key Torsion keyed shaft s Torsion spring Left wound black winding cone left hand side Tighten set screws on c...

Страница 12: ...ng s WARNING FAILURE TO ENSURE DOOR IS IN A CLOSED POSITION AND TO PLACE LOCKING PLIERS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RISE AND CAUSE SEVERE OR FATAL INJURY Winding Bars Steel Rods Size Of Wind...

Страница 13: ...n the installation instructions even if the door is motor operated Failure to install and use these lift handles gripping points on this door can result in serious injury to fingers and or hands if pl...

Страница 14: ...Ensure the door track rollers are rotating freely when opening and closing the door If track rollers do not rotate freely clean the door tracks removing dirt and any foreign substances Clean and lubri...

Страница 15: ...ade primer or stain and two 2 coats of high quality acrylic latex exterior grade finish paint or sealer applied in accordance with the paint or Sealer manufacturer s instructions and Seller s painting...

Страница 16: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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