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POSITIVE TEMPERATURE COEFFICIENT (PTC2) HEATER MANUAL 

 

 

 

PTC2 Heater Systems are manufactured and distributed by Waukesha

®

 Service & Components, a division of SPX Transformer Solutions, Inc.  

PTC2-Manual Rev. 1.3, 04/2013

 

Chart 1 – Heater Output 

Wattage at Corresponding 

Ambient Temperatures

 

 

 

SELECTION (continued) 

 

TO SELECT A HEATER 

1)

 

Calculate the power (watts) needed for your particular enclosure size.  

For estimation of enclosure heat needed (based upon natural convection air moving less than 5 m/s), 

use this equation: 

 

Joules/Second = 

Watts

 = h x A x T 

 

Where 

h

 = overall heat transfer coefficient 

W/(m^2K)

 – The value of 

h

 is difficult to calculate and is different for virtually 

every application; however, for rectangular outdoor enclosures with small amounts of venting and mounted to a vertical 

support, the typical value is between 

5

 and 

10. 

Using 10 will represent a “worst case” scenario in a more windy environment.   

 

A

 = Exposed surface area of enclosure 

(m^2)

 

T

 = Temperature difference desired 

(K)

 – For anti-condensation purposes, typical value is equal to 

5. 

A higher value may be 

used for particularly humid applications. 

 

EXAMPLE:  A 3.5 foot wide, 4 foot tall and 1 foot deep cabinet mounted to a flat wall would have exposed surfaces 

equaling 29 ft^2 or 2.7 m^2. Watts = h x A x T = 10 x 2.7 x 5 = 135  

 

2)

 

Draw a corresponding horizontal line on the selection chart (see Chart 1 below) based upon wattage 

calculated in Step 1 above. 

 

3)

 

Determine the highest ambient temperature condition for the enclosure application and draw  a 

corresponding vertical line at the bottom of the chart. 

EXAMPLE:  The same cabinet in the example above is in a location where the higher air temperatures often reach 

45°C. The vertical line should be drawn at 45°C and intersect with the 135 watt horizontal line in Step 2. 

 

4)

 

Select the closest heater that intersects 

above and to the right

 of the drawn intersecting lines. 

EXAMPLE:  The 200 watt heater would be selected for this application. NOTE – If high temperature operation would 

have been 65°C or higher, the 300 watt heater would have been appropriate for the application.

 

 

Wattage vs Heater Inlet Temperature

0

50

100

150

200

250

300

350

400

450

500

-10

0

10

20

30

40

50

60

70

Degrees C

W

atts

200 Watt

300 Watt

400 Watt

Содержание PTC2

Страница 1: ...INSTRUCTION MANUAL 2ND GENERATION Positive Temperature Coefficient PTC2 Heater Manual PTC2 MANUAL 1 3 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT ...

Страница 2: ...tured and distributed by Waukesha Service Components a division of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 1 TABLE OF CONTENTS General System Description Page 2 Construction Page 2 Selection Pages 2 4 Installation Pages 4 6 Troubleshooting Page 6 Appendices Page 6 10 ...

Страница 3: ...owing configurations 20 Watt 120V or 240V dual voltage panel mount convection 30 Watt 120V or 240V dual voltage panel mount convection 40 Watt 120V or 240V dual voltage panel mount convection 60 Watt 120V or 240V dual voltage panel mount convection 200 Watt 120V or 240V fan forced with or without activating thermostat 300 Watt 120V or 240V fan forced with or without activating thermostat 400 Watt ...

Страница 4: ...typical value is equal to 5 A higher value may be used for particularly humid applications EXAMPLE A 3 5 foot wide 4 foot tall and 1 foot deep cabinet mounted to a flat wall would have exposed surfaces equaling 29 ft 2 or 2 7 m 2 Watts h x A x T 10 x 2 7 x 5 135 2 Draw a corresponding horizontal line on the selection chart see Chart 1 below based upon wattage calculated in Step 1 above 3 Determine...

Страница 5: ...o wire ELECTRICAL CONNECTIONS CAUTION The fan forced systems are NOT dual voltage devices and must be selected based upon operating voltage Ensure that the voltage printed on the heater label matches the supply voltage before energizing the heater assembly The heater system is provided as a pre wired heater with a 12 foot two wire power harness On 200 watt through 400 watt models the heater mates ...

Страница 6: ... Solutions Inc PTC2 Manual Rev 1 3 04 2013 5 INSTALLATION continued HEATHER FUSING PTC2 heaters do not include fuse protection and should be fused at the wiring supply source Inrush curves are shown in Charts 2 and 3 below Suggested MCB Rating 6A Type B Suggested Fuse Rating 6 3A Type T Time Delay Chart 2 Inrush Current at 230 VAC Chart 3 Inrush Current at 120 VAC ...

Страница 7: ...ting in a decrease of the output wattage In all temperatures the fan will run constantly to ensure enclosure temperature remains consistent throughout MAINTENANCE The PTC heater is essentially maintenance free with only a few necessary checks to ensure that the unit is operating normally ANNUAL INSPECTION CAUTION The surface of the heater element is very hot and can cause burns Never cut or remove...

Страница 8: ...20 500 450 350 300 400 40 50 70 60 200 400 Watt Watts Inlet Temperature Centigrade 30 250 150 100 50 200 10 0 0 10 20 500 450 350 300 400 40 50 70 60 Watts Inlet Temperature Centigrade Inlet Temperature Centigrade 0 10 Watts 10 20 30 40 20 Watt 0 30 40 20 10 20 30 40 50 60 70 80 30 Watt 40 Watt 60 Watt 300 400 Watt HI RECOVERY DUAL WATTAGE FORCED CONVECTION PTC HEATERS NATURAL CONVECTION PTC HEATE...

Страница 9: ...C2 HEATER MANUAL PTC2 Heater Systems are manufactured and distributed by Waukesha Service Components a division of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 8 APPENDECIES continued Figure 3 PTC2 Part Number Configuration ...

Страница 10: ...PTC2 HEATER MANUAL PTC2 Heater Systems are manufactured and distributed by Waukesha Service Components a division of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 9 APPENDECIES continued Figure 4 Fan Forced PTC2 Dimensions ...

Страница 11: ...vision of SPX Transformer Solutions Inc PTC2 Manual Rev 1 3 04 2013 10 APPENDECIES continued Figure 5 30 to 60 Watt Convection PTC2 Dimensions Figure 6 20 to 40 Watt Convection PTC2 Dimensions REPLACEMENT PARTS AND SERVICE Please contact us at 800 338 5526 for replacement parts and or service Or visit us online at www waukeshacomponents com ...

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