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10

Calibration Warnings

**This section applies to the

 RF-3000LE Electrofusion Processor

 only.

Rionfuser™ Electrofusion Processors 

are programmed to provide operators with plenty of time to 

schedule a calibration. However, if the

 

RF-3000LE Electrofusion Processor

 

reaches its calibration 

due date, it will stop fusing until it has been calibrated.

When the calibration due date is within 90 days or less, the processor will display reminders whenev-

er the machine is powered on. The calibration reminder will look similar to this:

The processor will countdown the number of days until calibration is due. The text mm/dd/yyyy 

shows the month, day, and year that the calibration is due.

To avoid being locked out of the processor, WATTS recommends scheduling a calibration 

as soon as it starts to display this reminder message.

On the date that calibration is due, the processor will display, "Error 113: Calibration Required," and 

stop fusing until it is calibrated.

When the 

RF-3000LE Electrofusion Processor

 

displays Error 113, it will not fuse until it has 

been calibrated.

To schedule a calibration, please see page 2 for instructions and contact information.

90 DAY REMINDER

Calibration Due On

mm/dd/yyy

PRESS START

General Maintenance

Changing the Fuse

** This section applies to the RF-3000LE Electrofusion Processor only. The Rionfuser™ LT Elec-

trofusion Processor has no external fuse that can be changed.

Important Notes

 

•  The fuse protects the internal electronic circuitry. If the display lights up when power is   

 

  turned on, you DO NOT need to replace the fuse.

 

•  This procedure should be performed in a "shop" environment, never a "field" environment.

 

•  The most probable cause of fuse failure is a defective or inappropriately sized generator. If  

 

  you have a fuse problem, check your generator first.

Tools Required

 

•  1/8" Flat Blade Screwdriver

 

•  5 x 20mm, 250V, 2 Amp Slow Blow Fuse.

 

  Use a Cooper Bussman Fuse Part Number BK1/S506-2-R or equivalent.

Procedure

 

1.  Insert a screwdriver into the slot in the fuse holder cap. Press in slightly while turning count 

 

 

er-clockwise, then remove the cap. The fuse should come out when the cap is removed.

 

2.  Remove the old fuse and replace it with the new one.

 

3.  Replace the fuse cap by pushing down and turning it clockwise.

Содержание ORION RF-3000LE

Страница 1: ...erence WARNING Local building or plumbing codes may require modifications to the information provided You are required to consult the local building and plumbing codes prior to installation If the information provided here is not consistent with local building or plumbing codes the local codes should be followed This product must be installed by a licensed contractor in accordance with local codes...

Страница 2: ...date has passed This will not prevent the processor from performing fusions however the processor should be calibrated as soon as possible Service Contact Information Calibrating your Rionfuser Electrofusion Processor 1 Send the processor to a WATTS service center and let our technicians do it Call 302 451 1088 to make arrangements for service and to obtain an RMA number for the return Every effor...

Страница 3: ...eplaceable output cable ends User accessible fuse Emergency stop switch Can store fusion information for 1 000 fusions Specification Hermetically sealed joints conforming to ASTM F1290 Technique 1 are to be produced for the Orion chem ical piping system using the Orion Rionfuser machine model RF 3000LE an electrofusion processor designed to be used exclusively with Orion RFCF electrofusion couplin...

Страница 4: ...ipe ends Following the coupling insertion depth chart mark the coupling insertion depth from the end of the pipe fitting to insure that the coupling is properly positioned during the fusion cycle Then using 60 grit emery cloth abrade the marked ends of the pipe and fitting to remove the natural sheen of the plastic After abrading clean all joint surfaces thoroughly with isopropyl alcohol to remove...

Страница 5: ... the fusion assembly area If ambient temperature has dropped below 60F in the last 24 hrs we recommend the use of warming blankets to support wrap and protect the pipe during the fusion process With the Rionfuser unit connected to a dedicated power source and powered ON connect the lead cables to the coupling Step 5 Selecting Fitting Style The unit will now prompt the installer to SELECT FITTING S...

Страница 6: ...All other fusions should be performed using the STANDARD cycle which is selected by pressing the START button Step 8 Verifying Welding Parameters The screen will display VERIFY WELDING PARAMETERS and an audible beep will sound to indicate the fusion unit is ready to begin welding Verify the welding data displayed on the screen matches the joint being fused If the information is incorrect press the...

Страница 7: ...for the next joint To download completed fusion data please see our IOM OR RIONFUSE 2128 for instructions Successful weld completion screen NOTICE Do not stress newly fused joints until fully cooled to ambient typ ically 10 20 minutes depending on size Successful weld comple tion screen does not eliminate need for system leak testing POLYPROPYLENE RIONFUSE CF COUPLING Pipe Size Fusion Time Fusion ...

Страница 8: ...imilar to the following will be displayed as the download proceeds 5 After the download is complete the processor will return to the CONNECT FITTING screen You may now disconnect the USB flash drive from the USB Host Port to resume normal operation NOTE Only new fusions performed since the last download will be written to the drive The USB flash drive must be formatted using FAT or FAT32 with a se...

Страница 9: ... applications When fusing with utility power a dedicated connection to the service panel is recommended because the potential amperage draw is very high Generators Fuel powered generators are also a good source of electrical power for the Rionfuser Electrofu sion Processor Always make a note of the minimum fitting power requirements Additional power capacity is recommended for intangibles i e powe...

Страница 10: ...it will not fuse until it has been calibrated To schedule a calibration please see page 2 for instructions and contact information 90 DAY REMINDER Calibration Due On mm dd yyy PRESS START General Maintenance Changing the Fuse This section applies to the RF 3000LE Electrofusion Processor only The Rionfuser LT Elec trofusion Processor has no external fuse that can be changed Important Notes The fuse...

Страница 11: ...tunity to inspect any product alleged to be defective and the installation or use thereof NO WARRANTY IS INCLUDED AGAINST ANY EXPENSE FOR REMOVAL REINSTALLATION OR OTHER CONSEQUENTIAL DAMAGES ARISING FROM ANY DEFECT THE WARRANTIES SET OUT ABOVE ARE THE ONLY WARRANTIES MADE AND ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS...

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